Systems and methods are provided for increasing the portion of a pyrolysis tar fraction that can be hydroprocessed by using a physical particle size reduction process on at least a portion of the pyrolysis tar fraction. The physical particle size reduction process can reduce the percentage of particles in the pyrolysis tar fraction that have a particle size of 75 μm or greater, or 50 μm or greater. It has been unexpectedly discovered that at least a portion of the particles having a size of 75 μm or less, or 50 μm or less, can be effectively hydroprocessed to form products of greater value while still reducing or minimizing the amount of fouling or plugging in a hydroprocessing catalyst bed. By increasing the number of particles having a size of 75 μm or less, or 50 μm or less, while selectively removing larger particles from the SCT fraction, a higher yield of hydrocarbon products can be achieved for a feed containing an SCT fraction. This can reduce or minimize the amount of particulates that are disposed of by incineration or another disposal method for fractions that have a lesser value.

A special solar energy water jacket heating furnace in vacuum mode for an oil field comprises a vacuum heating system and a water jacket furnace heating system; the vacuum heating system comprises a steam generator, a vacuum heater and an ejector; the water jacket furnace heating system comprises a water jacket furnace, a burner, a flue gas chamber, a U-shaped pipe and a chimney, the flue gas chamber and the U-shaped pipe are arranged inside the water jacket furnace, and an inlet and an outlet of the flue gas chamber are respectively connected with the burner and the chimney through flue gas pipes; and the vacuum heater is provided with a crude oil inlet and a crude oil outlet, the steam generator is provided with a first outlet and the first outlet is connected with the ejector. A method for heating crude oil is further disclosed.

A two-step process for treating a sulfur-containing refinery feedstock that includes olefin and diolefin constituents by reacting the feedstock with hydrogen sulfide over a catalyst to produce the corresponding mercaptans and/or thiophenes, which are then desulfurized in a second reactor containing hydrodesulfurization catalysts, thereby avoiding the need for prior selective hydrogenation of the olefin and diolefin constituents.

Hydrocracker bottoms fractions are treated to remove HPNA compounds and/or HPNA precursor compounds and produce a reduced-HPNA stream effective for recycle, in a configuration of a single-stage hydrocracking reactor, series-flow once through hydrocracking operation, or two-stage hydrocracking operation. The hydrocracker bottoms fractions are subjected to thermal cracking and HPNA compounds are removed with the coke phase.

A computer-implemented method includes controlling water separation in a hydrocarbon stream flowing through a separator train including one or more separator vessels located upstream of a dehydrator by manipulating a demulsifier flowrate added to the separator train by: receiving data from a real-time process test of the separation train, estimating model fit parameters to the data to generate a water separation profile (WSP) correlating water draw-off and demulsifier flowrate for the separation train, determining a maximum and a minimum demulsifier flowrate from the WSP, receiving, from an operator, a separation performance for a target water separation value entering the dehydrator downstream from the separator train, and adjusting the demulsifier flowrate according to the WSP to achieve the target water separation entering the dehydrator.

The present invention describes a process for the production of base oils having a viscosity of greater than 4 centistokes from waste oils originating from industrial use or engine use, said process using a novel configuration for efficient and effective processing.

Nowadays, one of the major problems of the oil industry is the presence of large amounts of water and salts, which cannot be efficiently removed by conventional dehydrating polymers. In addition, the acid stimulation operations of petroleum wells cause the chemical degradation of demulsifiers such as polyethers and phenolic resins, reducing drastically their efficiency as water and salt removers. Based on aforementioned, a series of new copolymers has been developed, where the copolymers are combinations of an acrylic and an aminoacrylic monomer and are synthesized by semi-continuous emulsion polymerization (under starved feed conditions), which ensures both the homogeneity of the different chains as well as the randomness of the monomers distribution. The solutions of one of these random copolymers have shown an efficiency similar or superior to combinations of two or three block copolymers (formulations), when they are applied in light or heavy crude oils. The acrylic-aminoacrylic copolymers show good performance as water/oil emulsion breaker initiators, coalescence agents of water droplets and clarifiers of the remaining aqueous phase. In addition, the chemical structure of the acrylic copolymers confers resistance to degradation induced by abrupt pH changes when acid stimulation operations of wells are performed.

A multi-stage process for the production of an ISO8217 compliant Product Heavy Marine Fuel Oil from ISO 8217 compliant Feedstock Heavy Marine Fuel Oil involving a core process under reactive conditions in a Reaction System composed of one or more reaction vessels, wherein one or more of the reaction vessels contains one or more catalysts in the form of a structured catalyst bed and is operated under reactive distillation conditions. The Product Heavy Marine Fuel Oil has a sulfur level has a maximum sulfur content (ISO 14596 or ISO 8754) between the range of 0.05 mass % to 1.0 mass. A process plant for conducting the process for conducting the process is disclosed.

A method for producing a cracking product having a mixture of hydrocarbons, a thermal cracking feedstock, a cracking product containing a mixture of hydrocarbons is disclosed as is a method involving use of the cracking product for producing polymers.

A two-stage recycle hydrocracking process may comprise hydrocracking at least a portion of a hydrocarbon feed to produce a first hydrocracked effluent, separating the first hydrocracked effluent into at least four separated effluents, hydrocracking at least a portion of the fourth separated effluent to produce a second hydrocracked effluent, and cooling the second hydrocracked effluent to a temperature less than or equal to 250 degrees Celsius to produce a cooled effluent. The second hydrocracking effluent may have a total concentration of aromatic compounds sufficient to maintain the solubility of heavy polynuclear aromatics in the second hydrocracked effluent and reduce precipitation of the heavy polynuclear aromatics in the second hydrocracked effluent. Processes for reducing or preventing the precipitation of heavy polynuclear aromatics during hydrocracking are also described.