A pyrolysis method and system are provided that utilizes a multistage dehalogenation method to effectively remove halogen-containing compounds that are present in an initial recycled plastic feedstock. More particularly, the multistage dehalogenation system and process may involve physical sorting the plastic feedstock, melting and separating the feedstock, and subjecting the feedstock a two-stage pyrolysis with intermediate HCl removal.

A phosphorus-containing molecular sieve has a phosphorus content of about 0.3-5 wt %, a pore volume of about 0.2-0.95 ml/g, and a ratio of B acid content to L acid content of about 2-10. The molecular sieve has a specific combination of characteristics, including a high ratio of B acid content to L acid content, thereby exhibiting higher hydrocracking activity and ring-opening selectivity when used in the preparation of a hydrocracking catalyst.

Described are a process and a system for hydrotreating a deoiled asphalt. The process includes: (2) introducing a deoiled asphalt and an aromatics-containing stream into a first reaction unit for hydrogenation reaction, wherein the first reaction unit comprises a mineral-rich precursor material and/or a hydrogenation catalyst, and the first reaction unit is a fixed bed hydrogenation unit; (21) fractionating the liquid-phase product from the first reaction unit to provide a first light component and a first heavy component; (31) introducing the first light component into a second reaction unit for reaction, to provide a gasoline component, a diesel component and/or a BTX feedstock component; and (32) introducing the first heavy component to a delayed coking unit for reaction; or using the first heavy component as a low sulfur ship fuel oil component.

A process for reducing the environmental contaminants in a ISO 8217 compliant Feedstock Heavy Marine Fuel Oil, the process involving: mixing a quantity of the Feedstock Heavy Marine Fuel Oil with a quantity of Activating Gas mixture to give a feedstock mixture; contacting the feedstock mixture with one or more catalysts to form a Process Mixture from the feedstock mixture; separating the Product Heavy Marine Fuel Oil liquid components of the Process Mixture from the gaseous components and by-product hydrocarbon components of the Process Mixture and, discharging the Product Heavy Marine Fuel Oil. The Product Heavy Marine Fuel Oil is compliant with ISO 8217 for residual marine fuel oils and has a sulfur level has a maximum sulfur content (ISO 14596 or ISO 8754) between the range of 0.05 % wt. to 0.5 % wt.. The Product Heavy Marine Fuel Oil can be used as or as a blending stock for an ISO 8217 compliant, IMO MARPOL Annex VI (revised) compliant low sulfur or ultralow sulfur heavy marine fuel oil. A device for conducting the process is also disclosed.

The invention relates to a method of separating and purifying products from a hydrothermal and/or solvothermal conversion process of carbonaceous material adapted to convert a feed stream comprising carbonaceous material at a pressure of at least 100 bar and a temperature of at least 300° C., where the converted feed stream (product mixture) comprises a mixture of CO.sub.2 containing gas, an oil phase, an aqueous phase comprising water soluble organics and dissolved salts, and inorganic solid phase; where the product mixture is cooled to a temperature in the range 40 to 250° C., and depressurized to a pressure in the range 1 to 30 bar, the method comprising —separating a gas comprising CO.sub.2 from the product mixture in a degasser such as a flash separator, and —separating a water phase from the at least partly degassed converted feed mixture in a first separation step of the separation, and adding washing agents in the form of an acidifying agent and a diluent to the at least partly degassed and at least partly dewatched product mixture, and seperating the mixture with added washing agents into an oil rich phase, a water rich phase and a solid rich phase in a second step of the separation process, anf further at least partly recovering the diluent from the oil rich phase.

Provided are an apparatus and a method for refining pyrolysis oil in which a dechlorination reaction is performed under a first hydrotreating catalyst. Hydrogen chloride as a by-product is removed, and then a denitrification reaction is performed under a second hydrotreating catalyst, thereby preventing production of an ammonium salt (NH.sub.4Cl), and providing refined oil. It is excellent in prevention of corrosion of a reactor, improvement of durability, occurrence of differential pressure, process efficiency, has very low contents of impurities such as chlorine, nitrogen, and metal and olefin, and has excellent quality.

A system and process for generating, on-site, a sustained C.sub.6+C.sub.7 aromatic rich solvent stream for tar solvation within the olefin plant employing a two-fuel oil tower system receiving a hydrocarbon feed from a quench water separator drum, where the two-fuel oil tower system is configured to make a sufficient solvent stream containing C.sub.6+C.sub.7 aromatic rich hydrocarbons that is recycled and mixed with quench water going to the quench water separator drum to assist in removing tar molecules out of the quench water.

A multi-stage process for the production of a Product Heavy Marine Fuel Oil compliant with ISO 8217: 2017 as a Table 2 residual marine fuel from a high sulfur Feedstock Heavy Marine Fuel Oil compliant with ISO 8217: 2017 as a Table 2 residual marine fuel except for the sulfur level, involving hydrotreating under reactive distillation conditions in a Reaction System composed of one or more reaction vessels. The reactive distillation conditions allow more than 75% by mass of the Process Mixture to exit the bottom of the reaction vessel as Product Heavy Marine Fuel Oil. The Product Heavy Marine Fuel Oil has a maximum sulfur content (ISO 14596 or ISO 8754) less than 0.5 mass %. A process plant for conducting the process for conducting the process is disclosed.

Systems and methods are provided for increasing the portion of a pyrolysis tar fraction that can be hydroprocessed by using a physical particle size reduction process on at least a portion of the pyrolysis tar fraction. The physical particle size reduction process can reduce the percentage of particles in the pyrolysis tar fraction that have a particle size of 75 μm or greater, or 50 μm or greater. It has been unexpectedly discovered that at least a portion of the particles having a size of 75 μm or less, or 50 μm or less, can be effectively hydroprocessed to form products of greater value while still reducing or minimizing the amount of fouling or plugging in a hydroprocessing catalyst bed. By increasing the number of particles having a size of 75 μm or less, or 50 μm or less, while selectively removing larger particles from the SCT fraction, a higher yield of hydrocarbon products can be achieved for a feed containing an SCT fraction. This can reduce or minimize the amount of particulates that are disposed of by incineration or another disposal method for fractions that have a lesser value.

The invention includes a gas processing system for transforming a hydrocarbon-containing inflow gas into outflow gas products, where the system includes a gas delivery subsystem, a plasma reaction chamber, and a microwave subsystem, with the gas delivery subsystem in fluid communication with the plasma reaction chamber, so that the gas delivery subsystem directs the hydrocarbon-containing inflow gas into the plasma reaction chamber, and the microwave subsystem directs microwave energy into the plasma reaction chamber to energize the hydrocarbon-containing inflow gas, thereby forming a plasma in the plasma reaction chamber, which plasma effects the transformation of a hydrocarbon in the hydrocarbon-containing inflow gas into the outflow gas products, which comprise acetylene and hydrogen. The invention also includes methods for the use of the gas processing system.