The present invention provides a process for the manufacture of a useful product from carbonaceous feedstock of fluctuating compositional characteristics, the process comprising the steps of: continuously providing the carbonaceous feedstock of fluctuating compositional characteristics to a gasification zone; gasifying the carbonaceous feedstock in the gasification zone to obtain raw synthesis gas; sequentially removing ammoniacal, sulphurous and carbon dioxide impurities from the raw synthesis gas to form desulphurised gas and recovering carbon dioxide in substantially pure form; converting at least a portion of the desulphurised synthesis gas to a useful product. Despite having selected a more energy intensive sub-process i.e. physical absorption for removal of acid gas impurities, the overall power requirement of the facility is lower on account of lower steam requirements and thereby leading to a decrease in the carbon intensity score for the facility.

The present application provides systems and methods for upgrading an oil stream. The system includes a reactor, a phase separator, an expansion device, a cooling unit, and two separation units. The reactor receives the oil stream, ammonia, and supercritical water. The supercritical water upgrades the oil stream, and the ammonia reacts with sulfur initially present in the oil stream to produce ammonia-sulfur compounds. The phase separator receives a mixture stream comprising the upgraded oil stream, supercritical water, and the ammonia-sulfur compounds, and separates out non-dissolved components. The expansion device reduces the pressure of the mixture stream below a water critical pressure. The cooling unit reduces the temperature of the mixture stream. A first separation unit separates the mixture stream it into a hydrocarbon-rich gaseous phase, a water stream containing ammonia-sulfur compounds, and a treated oil stream. A second separation unit separates the ammonia-sulfur compounds from the water stream.

The present application provides systems and methods for upgrading an oil stream. The system includes a reactor, a phase separator, an expansion device, a cooling unit, and two separation units. The reactor receives the oil stream, ammonia, and supercritical water. The supercritical water upgrades the oil stream, and the ammonia reacts with sulfur initially present in the oil stream to produce ammonia-sulfur compounds. The phase separator receives a mixture stream comprising the upgraded oil stream, supercritical water, and the ammonia-sulfur compounds, and separates out non-dissolved components. The expansion device reduces the pressure of the mixture stream below a water critical pressure. The cooling unit reduces the temperature of the mixture stream. A first separation unit separates the mixture stream it into a hydrocarbon-rich gaseous phase, a water stream containing ammonia-sulfur compounds, and a treated oil stream. A second separation unit separates the ammonia-sulfur compounds from the water stream.

A method for fluid catalytic cracking (FCC) of petroleum oil feedstock includes reacting the petroleum oil feedstock with a catalyst mixture in a reaction zone of an FCC unit to obtain a product stream including desulfurized hydrocarbon product, unreacted petroleum oil feedstock, and spent catalyst. During the reacting a process control system develops a process model based on data collected during the reacting, the process model characterizing a relationship among the feed rate of the base cracking catalyst, the feed rate of the FCC additive, the operating conditions, the composition of the product stream, and emissions from the reaction; and one or more of (i) a target feed rate of the base cracking catalyst, (ii) a target feed rate of the FCC additive, and (iii) one or more target operating conditions of the reaction in the reaction zone to reduce the emissions from the FCC unit and to increase a yield of the desulfurized hydrocarbon product in the product stream are determined.

A dividing wall column or a pair of conventional columns can be used to separate an unstabilized naphtha stream to produce an aromatics-free light naphtha stream as a feed for a catalytic cracking unit for olefins production.

A system and process for refining crude oil to produce higher-purity, cleaner-burning designer fuels with reduced emissions. The crude oil may be treated with viscosity-reductant additives, which reduces viscosity by up to 50% and increases API gravity by more than 2 points. The method of spray-cracking and vacuum-flashing of crude oil separates light end chains and heavy end chains inside the reactor. The vapor is condensed into designer fuels like bunker, diesel, jet/kerosene fuel, naphtha and gasoline fuel using multi-stage horizontal reverse condensate-condenser. The GVF centrifuges are configured to separate targeted fuels of desired density value as per their ideal fuel densities, which carry out centrifugal polishing to generate targeted fuel products of desired density and hydrocarbon molecules of desired purity values. These designer fuels are further treated with desulfurization additive. A method for automating daily selection of designer fuels and chemical-rich residuum from the process is disclosed.

Processes for converting a hydrocarbon-containing feed by pyrolysis and gasification/combustion. The hydrocarbon-containing feed and heated particles can be fed into a pyrolysis zone and contacted therein to effect pyrolysis of the hydrocarbons and produce a pyrolysis effluent. A gaseous stream rich in olefins and a particle stream rich in particles that include coke disposed thereon can be obtained from the pyrolysis effluent. A CO.sub.2-rich stream that includes, on a dry basis, CO.sub.2 at a concentration 90 vol %, based on the total volume of the CO.sub.2-rich stream, can be obtained from the gasification/combustion gas mixture.

The invention relates a process for the catalytic hydrotreating of a feedstock of petroleum origin of diesel fuel type introduced into a stationary bed hydrotreating unit upstream of a feedstock of natural occurring oil(s) characterized in that the feedstock of natural occurring oil(s) contains acyl-containing compounds having 10 to 24 carbons including fatty acid esters and free fatty acids and said feedstock of natural occurring oil(s) is submitted to a refining by a hydrodynamic cavitation before its introduction into the stationary bed processing.

A method for fluid catalytic cracking (FCC) of petroleum oil feedstock includes reacting the petroleum oil feedstock with a catalyst mixture in a reaction zone of an FCC unit to obtain a product stream including desulfurized hydrocarbon product, unreacted petroleum oil feedstock, and spent catalyst. During the reacting a process control system develops a process model based on data collected during the reacting, the process model characterizing a relationship among the feed rate of the base cracking catalyst, the feed rate of the FCC additive, the operating conditions, the composition of the product stream, and emissions from the reaction; and one or more of (i) a target feed rate of the base cracking catalyst, (ii) a target feed rate of the FCC additive, and (iii) one or more target operating conditions of the reaction in the reaction zone to reduce the emissions from the FCC unit and to increase a yield of the desulfurized hydrocarbon product in the product stream are determined.

A process for improving the dewatering characteristic of tailings is provided comprising adding flue-gas desulfurization (FGD) solids, produced when using calcium oxide to remove sulfur dioxide from flue gas or emissions, to the tailings.