Fouling in a refinery vessel, such as heat transfer equipment, used in a petroleum refinery operation and in which a refineable petroleum feedstock is at an elevated temperature and in fluid communication with the refinery vessel during a petroleum refinery operation, is reduced by providing in the refineable petroleum feedstock an additive comprising (i) a poly(butylenyl)benzene sulphonic acid; or, (ii) a poly(propylenyl)benzene sulphonic acid; or, (iii) a combination of a poly(butylenyl)benzene sulphonic acid and a poly(propylenyl)benzene sulphonic acid.

An upflow reactor (1), includes a housing (20), a catalyst bed layer (30) and a pressing device (10). The housing (20) is internally provided with a reaction chamber (210), a reaction material inlet (220) and a reaction material outlet (230) which are in communication with the reaction chamber (210) are provided on the housing (20). The catalyst bed layer (30) is provided within the reaction chamber (210), the pressing device (10) is provided within the reaction chamber (210) and located above the catalyst bed layer (30). At least a part of the pressing device (10) is movable up and down so that the at least a part of the pressing device (10) can be pressed against the catalyst bed layer (30).

A method is presented of thermal decomposition to crack ethane and/or higher alkane hydrocarbon feed or the mixture of any of these hydrocarbons to break down into component elements or simpler constituents using heat from a hot metal agent from a chemical looping combustion process.

An ebullated bed hydroprocessing system is upgraded and operated at modified conditions using a dual catalyst system to produce less fouling sediment. The less fouling sediment produced by the upgraded ebullated bed reactor reduces the rate of equipment fouling at any given sediment production rate and/or concentration compared to the sediment produced by the ebullated bed reactor prior to upgrading. In some cases, sediment production rate and/or concentration are maintained or increased, after upgrading the ebullated bed reactor, while equipment fouling is reduced. In other cases, sediment production rate and/or concentration are increased, after upgrading the ebullated bed reactor, without increasing equipment fouling. In some cases, sediment production rate and/or concentration are decreased by a given percentage, after upgrading the ebullated bed reactor, and the rate of equipment fouling is decreased by a substantially greater percentage.

A method of optimizing system parameters in a crude unit to reduce corrosion and corrosion byproduct deposition in the crude unit is disclosed and claimed. The method includes measuring or predicting properties associated with the system parameters and using an automated controller to analyze the properties to cause adjustments in the chemical program to optimize the system parameters. Adjusting the system parameters effectively controls corrosion in the crude unit by reducing the corrosiveness of a fluid in the process stream and/or by protecting the system from a potentially corrosive substance. System parameter sensing probes are arranged at one or more locations in the process stream to allow accurate monitoring of the system parameters in the crude unit.

Disclosed herein are methods of preparing bitumen for transport, apparatus for preparing bitumen for transport, methods of transporting bitumen, and transportation-ready forms of bitumen. Instead of relying on exogenous components to induce bitumen solidification, the methods and apparatus of the present disclosure reorganize bituminous materials derived from the same origin into core-shell bitumen microcapsules, such that relatively low solubility components (e.g. asphaltenes) encapsulate relatively high solubility components (e.g. maltenes). Importantly, the bitumen microcapsules of the present disclosure are sufficiently mechanically resilient to meet one or more thresholds for midstream transportation, and they are readily fluidized for downstream processing with conventional technologies. Taken together, these aspects may ameliorate one or more challenges in achieving commercially viable bitumen solidification technologies.

Methods that reduce fouling of equipment in a quench water recycling loop of a steam cracker quench system by separating tar from water in the quench water recycling loop. The methods may include settling a bottom stream comprising pyrolysis gasoline, from a quench tower, in at least two quench water settlers in parallel, each of the quench water settlers producing a settler hydrocarbon stream and a settler bottom quench water stream. The methods may also include mixing a bottom stream comprising pyrolysis gasoline, from a quench tower, with quench tower effluent water to form a combined stream. The method may further include settling the combined stream in at least two quench water settlers in parallel to produce settler hydrocarbon streams, settler bottom quench water streams, and settler process water streams.

An organic acid composition for use in oil industry activities, said composition comprising an arylsulfonic acid in water as well as the use of said composition to perform various operations in the oil industry. There is also disclosed a solid acid composition comprising a corrosion inhibitor ready for dissolution and use.

This invention relates to a process for determining the suitability of pyrolysis tar, such as steam cracker tar, for upgrading using hydroprocessing without excessive fouling of the hydroprocessing reactor. A pyrolysis tar is sampled, the sample is analyzed to determine one or more characteristics of the tar related to tar reactivity, and the analysis is used to determine conditions under which the tar can be blended, pre-treated, and/or hydroprocessed.

A process for producing liquid transportation fuels in a petroleum refinery while avoiding the usage of crude oil feed stock that characterized by a fouling thermal resistance having the potential to foul refinery processes and equipment. Spectral data selected from NIR, NMR or both is obtained and converted to wavelets coefficients data. A genetic algorithm (or support vector machines) is then trained to recognize subtle features in the wavelet coefficients data to allow classification of crude samples into one of two groups based on fouling potential. Rapid classification of a potential crude oil feed stock according to its fouling potential prevents the utilization of feed stocks characterized by increased fouling potential in a petroleum refinery to produce liquid transportation fuels.