Processes and systems for making recycle content hydrocarbons, including olefins, from recycled waste material. Recycle waste material may be pyrolyzed to form recycle content pyrolysis oil composition (r-pyoil), at least a portion of which may then be cracked to form a recycle content olefin composition (r-olefin). The r-olefin may then be further separated into product streams in a separation zone downstream of the cracker furnace. In some cases, presence of recycle content hydrocarbons may facilitate more efficient operation of one or more distillation columns in the separation zone, including the deethanizer and ethylene fractionator.

A process for hydrocracking a petroleum feedstock involves: (a) hydrocracking the feedstock to obtain a hydrocracked effluent; (b) liquid/gas separation of the effluent to obtain a gaseous effluent and a liquid effluent; (c) fractionating the liquid effluent at a pressure P1, producing a first distillate and a first residue, (d) recycling a first portion of the first residue to hydrocracking, (e) rectifying a second portion of the first residue at a pressure P2 lower than or equal to the pressure P1, to obtain a secondary distillate, a secondary residue and a vapor stream, (f) purging a portion of the secondary residue, and (g) recycling all or part of the secondary distillate to hydrocracking.

The disclosure provides various methods for separating and recovering free fatty acids crude oil containing free fatty acids using certain ion-exchange resins to reduce the amount of free fatty acids in the crude oil to 3% or less such that the resultant oil is useable in downstream chemical processes. After separation and removal of the free fatty acids form the crude oil, the ion-exchange resin is reusable in further free fatty acid separation reactions.

A method for combined production of renewable paraffinic products is disclosed, wherein the method includes providing a renewable paraffinic feed, and fractionating the renewable paraffinic feed into two fractions. Within the two fractions, a lighter fraction fulfils a specification for an aviation fuel component, and a heavier fraction fulfils a specification for an electrotechnical fluid component.

In a method and system for treating a catalytic cracking gasoline, a catalytic cracking process, or a plant employs a fluidized reactor to carry out hydrodealkylation treatment on a catalytic cracking oil gas or catalytic cracking gasoline, so that heavy aromatics present therein can be efficiently converted into light olefins and light aromatics. The method and system can improve the yield of light olefins, allow a long-period stable operation, relieve the contradiction between supply and demand of light aromatics, and solve the problem of high content of heavy aromatics that have low value and are difficult to be utilized in aromatics present in oil gas from catalytic cracking units.

There is provided a process for producing hydrocarbon material from a hydrocarbon material precursor which includes free fatty acid material, comprising: supplying a hydrocarbon material precursor-comprising feed material to a conversion zone, with effect that the hydrocarbon material precursor-comprising feed material is converted to a gaseous hydrocarbon material-comprising product; condensing a portion of the gaseous hydrocarbon material-comprising product such that a condensed hydrocarbon material-comprising product is obtained; and recycling the condensed hydrocarbon material-comprising product to the conversion zone as a reflux; wherein the condensing is effected in response to emplacement of the gaseous hydrocarbon material-comprising product in heat transfer communication with a heat sink disposed externally of the conversion zone.

A process for production of useful hydrocarbon materials from plastic waste and reaction system therefor is provided. The process includes frequentatively thermolyzing of high molecular weight hydrocarbons such as plastic waste to produce useful medium molecular weight hydrocarbons and low molecular weight hydrocarbons. The process utilizes low molecular weight hydrocarbons as solution reactants which helps in reducing the viscosity of the material for more effective heat transfer. The process also includes addition of one or more low molecular weight olefins and solution reactants to high molecular weight hydrocarbons to augment the free radical environment. The process also includes hydrogenating and oxidizing the high molecular weight hydrocarbons. The process enables production of the useful, predominantly hydrocarbon materials such as waxes, lube oil base-stocks, refinery feedstocks, intermediates or fuel additives. The present invention also provides a reaction system comprising thermolysis reactor including a primary zone and an optional secondary zone for production of useful hydrocarbon materials from plastic waste.

A method of producing a fuel additive includes passing a feed stream comprising C4 hydrocarbons through a hydrogenation unit producing a hydrogenated stream; passing the hydrogenated stream through a distillation unit producing a first stream and a second stream; producing an isobutylene stream by passing the first stream through a molecular sieve unit; passing the isobutylene stream to a hydration unit as a feedstock for the fuel additive; and forming the fuel additive in the hydration unit.

Processes for producing alcohols from biomass are provided. The processes utilize supercritical methanol to depolymerize biomass with subsequent conversion to a mixture of alcohols. In particular the disclosure relates to continuous processes which produce high yields of alcohols through recycling gases and further employ dual reactor configurations which improve overall alcohol yields. Processes for producing higher ethers and olefins from the so-formed alcohols, through alcohol coupling and subsequent dehydration are also provided. The resulting distillate range ethers and olefins are useful as components in liquid fuels, such as diesel and jet fuel.

A mixed ester composition having a recycle content value is obtained by reacting a recycle content feedstock to make a recycle content mixed ester or by deducting from a recycle inventory a recycle content value applied to a mixed ester composition. At least a portion of the recycle content value in the feedstock or in an allotment obtained by a mixed ester manufacturer has its origin in recycled waste and/or pyrolysis of recycled waste and/or in thermal steam cracking of recycle content pyoil.