Separation methods for producing an extract and a raffinate from a solvent extraction feed material, wherein the feed material is derived from a process for recovering bitumen from oil sands. The methods may include producing an intra-stage recycle component from an overflow zone of a solvent extraction stage and recycling the intra-stage recycle component to the solvent extraction stage, and/or the methods may include providing an underflow component withdrawal rate for a solvent extraction stage other than a final solvent extraction stage which is greater than an underflow component withdrawal rate for the final solvent extraction stage.

A process for producing light olefins and aromatics, which comprises reacting a feedstock by contacting with a catalytic cracking catalyst in at least two reaction zones, wherein the reaction temperature of at least one reaction zone among the reaction zones downstream of the first reaction zone is higher than that of the first reaction zone and its weight hourly space velocity is lower than that of the first reaction zone, separating the spent catalyst from the reaction product vapor, regenerating the separated spent catalyst and returning the regenerated catalyst to the reactor, and separating the reaction product vapor to obtain the desired products, light olefins and aromatics. This process produces maximum light olefins such as propylene, ethylene, etc from heavy feedstocks, wherein the yield of propylene exceeds 20% by weight, and produces aromatics such as toluene, xylene, etc at the same time.

A direct coal liquefaction process capable of producing unexpectedly high levels of C5/650° F. product, which process employs a relatively high ratio of solvent plus bottoms product recycle to feed coal.

Disclosed are processes for producing crude oil and bitumen products of relatively high quality from oil sand. The processes for producing the high quality crude oil and bitumen products involve a Phase I and/or Phase II extraction solvent. According to the Phase I process, a high quality bitumen-derived crude oil can be produced using a Phase I type solvent. According to the Phase II process, a substantial amount of the bitumen on the oil sand can be extracted using a Phase II type solvent, while producing a relatively dry tailings by-product. The Phase I and Phase II extraction processes can be carried out independently or in conjunction with one another.

Embodiments of the disclosure produce a method and system for deasphalting a hydrocarbon feed. The hydrocarbon feed and a first solvent is combined using a Taylor-Couette mixer to form a mixed stream. The mixed stream and a second solvent are introduced to an extractor to produce a first deasphalted oil stream and a pitch stream. The first deasphalted oil stream is introduced to a solvent recovery unit to recover the first solvent and the second solvent via a recovered solvent stream and to produce a second deasphalted oil stream.

Process and apparatus for two-stage solvent extraction of hydrocarbon products is disclosed. The process comprises passing a heavy hydrocarbon feed stream and a first fresh solvent to a first extraction column to generate a first overhead stream and a first bottom stream. The first overhead stream is passed to a first stripping column to generate a first product stream and a first stripped solvent stream. The first bottom stream is passed to a second extraction column to generate a second overhead stream and a second bottom stream. A second fresh solvent stream is passed to a second extraction column. The second overhead stream is passed to a second stripping column to generate a second product stream and a second stripped solvent stream. Passing the first stripped solvent stream and the second stripped solvent stream to a solvent recovery column and passing the second bottom stream to a pitch stripper.

A process for upgrading a pyrolysis oil comprising treating the pyrolysis oil with an upgrading solution to provide a mixture comprising an extract phase and a raffinate phase, wherein the upgrading solution comprises a polar organic solvent, and wherein the pyrolysis oil is a derived from the pyrolysis of plastic or rubber, or a combination thereof, and an upgraded pyrolysis oil prepared by said process.

Disclosed herein are methods for producing hydrocarbons from a subterranean reservoir that is penetrated by an injection well and a production well. The methods comprise operating the injection well under a set of injection parameters and operating the production well under a set of production parameters to produce a production fluid that has an API gravity that changes over time (ΔAPI) as the method is advanced towards an ultimate recovery factor (RF.sub.o,u) for the reservoir. The methods further comprises modulating the injection parameters, the production parameters, or a combination thereof to decrease or increase the API gravity of the production fluid depending on whether ΔAPI and RF.sub.o,u satisfy a set of requirements as disclosed herein.

A system for upgrading heavy hydrocarbon feeds, such as crude oil, include a hydrotreating unit, a hydrotreated effluent separation system, a solvent-assisted adsorption system, and a hydrocracking unit. Processes for upgrading heavy hydrocarbon feeds include hydrotreating the hydrocarbon feed to produce a hydrotreated effluent that includes asphaltenes, separating the hydrotreated effluent into a lesser boiling hydrotreated effluent and a greater boiling hydrotreated effluent comprising the asphaltenes, combining the greater boiling hydrotreated effluent with a light paraffin solvent to produce a combined stream, adsorbing the asphaltenes from the combined stream to produce an adsorption effluent, and hydrocracking the lesser boiling hydrotreated effluent and at least a portion of the adsorption effluent to produce a hydrocracked effluent with hydrocarbons boiling less than 180° C. The systems and processes increase the hydrocarbon conversion and yield of hydrocarbons boiling less than 180° C.

An integrated system for the conversion of biomass to renewable natural gas and then to methanol and other value-added products is provided. The integrated system includes a compressor that receives biomass gases from a biomass source and a series of purification stations that produce purified gas from the biomass gases. Characteristically, the purified gas has an enhanced amount of methane. A gas-to-liquids plant converts the purified gas to a product blend that includes methanol.