A process for recovering catalyst from a fluidized catalytic reactor effluent is disclosed comprising reacting a reactant stream by contact with a stream of fluidized catalyst to provide a vaporous reactor effluent stream comprising catalyst and products. The vaporous reactor effluent stream is contacted with a liquid coolant stream to cool it and transfer the catalyst into the liquid coolant stream. A catalyst lean vaporous reactor effluent stream is separated from a catalyst rich liquid coolant stream. A return catalyst stream is separated from the catalyst rich liquid coolant stream to provide a catalyst lean liquid coolant stream, and the return catalyst stream is transported back to said reacting step.

The present disclosure provides a method for catalytic conversion of waste plastic into liquid fuel. The method comprises thermally decomposing the waste plastic at a temperature in the range of 350 to 650° C. and under a pressure in the range of 0.0010 psi to 0.030 psi, to obtain a gaseous stream. The gaseous stream is further subjected to four stage sequential cooling to a temperature in the range of −5 to −15° C. to obtain a gas-liquid mixture comprising a gaseous fraction and a liquid fraction. The gas-liquid mixture is fed to the gas-liquid separator to obtain the gaseous fraction comprising C1 to C4 hydrocarbons and the liquid fraction comprising liquid fuel. The method of the present disclosure is simple, economical and energy efficient, which provides a high value liquid fuel with enhanced yield.

The present invention provides a process for removing catalyst fine particles from a hydrocarbon product, the process including providing at least one nanofiltration membrane to remove the catalyst fine particles from the hydrocarbon product, the catalyst fine particles comprising a particle size of 0.1 microns or less, contacting the hydrocarbon product at a feed side of the nanofiltration membrane, recovering a catalyst fines-depleted stream at a permeate side of the nanofiltration membrane, recovering a catalyst fines-enriched stream at a retentate side of the nanofiltration membrane, and wherein the catalyst fines-enriched stream comprises the catalyst fine particles removed from the hydrocarbon product, the catalyst fine particles comprising a particle size of 0.1 microns or less.

The present disclosure provides a method for catalytic conversion of waste plastic into liquid fuel. The method comprises thermally decomposing the waste plastic at a temperature in the range of 350 to 650° C. and under a pressure in the range of 0.0010 psi to 0.030 psi, to obtain a gaseous stream. The gaseous stream is further subjected to four stage sequential cooling to a temperature in the range of −5 to −15° c. to obtain a gas-liquid mixture comprising a gaseous fraction and a liquid fraction. The gas-liquid mixture is fed to the gas-liquid separator to obtain the gaseous fraction comprising C1 to C4 hydrocarbons and the liquid fraction comprising liquid fuel. The method of the present disclosure is simple, economical and energy efficient, which provides a high value liquid fuel with enhanced yield.

In an FCC apparatus and process structured packing should be located at the very top of the stripping section in an upper region. The lower region below the structural packing may be equipped with fluidization equipment such as stripping media distributors and one or more gratings. This arrangement enables stripping of entrained hydrocarbons off the incoming catalyst immediately upon entry into the stripping section allowing the entrained hydrocarbon to exit the stripping section with minimized residence time to minimize post-riser cracking. Revamp of stripping sections with tall stripping sections should conducted in this way to improve performance and reduce down-time for equipment installation.

The invention concerns a method for rejuvenating an at least partially used catalyst originating from a hydroprocessing and/or hydrocracking process, the at least partially used catalyst being derived from a fresh catalyst comprising at least one group VIII metal (in particular, Co), at least one group VIB metal (in particular, Mo), an oxide support, and optionally phosphorus, the method comprising the steps: ⋅a) regenerating the at least partially used catalyst in a gas stream containing oxygen at a temperature between 300° C. and 550° C. so as to obtain a regenerated catalyst, ⋅b) then placing the regenerated catalyst in contact with phosphoric acid and an organic acid, each having acidity constant pKa greater than 1.5, ⋅c) performing a drying step at a temperature less than 200° C. without subsequently calcining it, so as to obtain a rejuvenated catalyst.

The present disclosure relates to a method and an apparatus for treating, sorting and recycling an oil-containing discharged catalyst. There is provided a method for treating, sorting and recycling an oil-containing discharged catalyst, wherein the method comprises the following steps: (A) cyclonic washing and on-line activation of a discharged catalyst; (B) cyclonic spinning solvent stripping of the catalyst; (C) gas stream acceleration sorting of a high activity catalyst; (D) cyclonic restriping and particle capture of the high activity catalyst; and (E) cooling of the gas and condensation removal of the solvent. There is further provided an apparatus for treating, sorting and recycling an oil-containing discharged catalyst.

According to embodiments described herein, a method of processing a whole crude oil feed stream may include passing a whole crude oil feed stream into a fluid catalytic cracking unit and contacting the whole crude oil feed stream with an adsorbent material and a cracking catalyst. The adsorbent material may adsorb at least a portion of the sulfur of the whole crude oil feed stream and at least a portion of the whole crude oil feed stream may be catalytically cracked to produce coke disposed on the cracking catalyst. The method may further include passing the adsorbent material and the cracking catalyst to a regenerator, wherein the adsorbent material and the cracking catalyst contact an oxygen-containing gas at a temperature sufficient to remove at least a portion of the sulfur on the adsorbent material and combust at least a portion of the coke on the catalyst.

A method for upgrading mixed pyrolysis oil may include contacting the mixed pyrolysis oil with hydrogen in the presence of a mixed metal oxide catalyst at reaction conditions to produce a reaction effluent including light aromatic compounds. The mixed pyrolysis oil includes multi-ring aromatic compounds and is formed from light pyrolysis oil and heavy pyrolysis oil at a ratio of 10:90 to 40:60 with light pyrolysis oil representing a bottom stream of a gas steam cracker and heavy pyrolysis oil representing a bottom stream of a naphtha steam cracker. The mixed metal oxide catalyst includes a plurality of catalyst particles with each catalyst particles including a plurality of metal oxides. An associated system for upgrading mixed pyrolysis oil may include a pyrolysis upgrading unit housing the mixed metal oxide catalyst and a separation unit operable to separate used mixed metal oxide catalyst from the reaction effluent.

A cyclic metals deactivation system unit for the production of equilibrium catalyst materials including a cracker vessel configured for cracking and stripping a catalyst material; and a regenerator vessel in fluid communication with the cracker vessel, the regenerator vessel configured for regeneration and steam deactivation of the catalyst material.