C10J3/463

SYSTEM AND METHOD FOR LIQUID FUEL PRODUCTION FROM CARBONACEOUS MATERIALS USING RECYCLED CONDITIONED SYNGAS

A method of producing liquid fuel and/or chemicals from a carbonaceous material entails combusting a conditioned syngas in pulse combustion heat exchangers of a steam reformer to help convert carbonaceous material into first reactor product gas which includes carbon monoxide, hydrogen, carbon dioxide and other gases. A portion of the first reactor product gas is transferred to a hydrogen reformer into which additional conditioned syngas is added and a reaction carried out to produce an improved syngas. The improved syngas is then subject to one or more gas clean-up steps to form a new conditioned syngas. A portion of the new conditioned syngas is recycled to be used as the conditioned syngas in the pulse combustion heat exchangers and in the hydrocarbon reformer. A system for carrying out the method include, a steam reformer, a hydrocarbon reformer, first and second gas-cleanup systems, a synthesis system and an upgrading system.

Carbon capture, waste upgrade, and chemicals production using improved flexicoking

Systems and methods are provided for integrating a fluidized coking operation, a reverse osmosis operation, a coke gasification operation and/or processes for production of compounds from the synthesis gas generated during the coke gasification. Conventional FLEXICOKING™ processes may produce carbon dioxide emissions and low Joule Flexigas, as well as waste water containing metals and poor quality coke containing metals, which may be expensive to process, or may require sending to other facilities for further processing. The systems and methods described herein address these issues in an advantageous and economical manner, with improved carbon capture, waste upgrade and chemicals production, while providing high value ash (e.g., for recovery of metals such as vanadium, nickel, sodium, iron, and mixtures thereof) and upgraded coke streams.

System and method for power production using partial oxidation

The present disclosure relates to a power production system that is adapted to achieve high efficiency power production using partial oxidation of a solid or liquid fuel to form a partially oxidized stream that comprises a fuel gas. This fuel gas stream can be one or more of quenched, filtered, and cooled before being directed to a combustor of a power production system as the combustion fuel. The partially oxidized stream is combined with a compressed recycle CO.sub.2 stream and oxygen. The combustion stream is expanded across a turbine to produce power and passed through a recuperator heat exchanger. The expanded and cooled exhaust stream can be further processed to provide the recycle CO.sub.2 stream, which is compressed and passed through one or more recuperator heat exchangers in a manner useful to provide increased efficiency to the combined systems.

INTEGRATED PREPARATION AND DETECTION DEVICE FOR BIOMASS-BURNING AEROSOL AND METHOD THEREBY

Disclosed herein are integrated preparation and detection devices for studying biomass-burning aerosols, where the devices include a micro-fluidized bed reactor (MFBR), a transmission line, and an on-line detection unit that are connected in sequence. The MFBR may include a pyrolysis reactor and a pyrolysis furnace; the pyrolysis reactor may include a thermocouple, an introduction tube, and quartz sands; the on-line detection unit may be an on-line photoionization mass spectrometer; and the photoionization mass spectrometer may include a laser desorption system, a laser ionizer and a light energy ionizer. Devices of the present disclosure are beneficial to retain the original state of aerosol particles, and the fixed MFBR can realize rapid pyrolysis of a biomass due to its high and stable heat conduction efficiency, which is beneficial to studying the formation mechanism of aerosol particles.

Compositions and Methods of Using Fine Mineral Matter as a Catalyst for Chemical Recycling
20210122630 · 2021-04-29 ·

The presently disclosed embodiments relate to the utilization of coal-derived fine mineral matter in chemical recycling of plastics or of solid mixed plastic waste. The instantly disclosed mineral based catalyst benefits the processes of catalytic cracking, gasification and steam reforming to maximize carbon utilization and production of plastics of original quality from recycled or renewable feedstocks while reducing the plastic pollution in the environment. The catalyst can be based on inorganic fine mineral matter, a natural ancient mineral mixture found in coal deposits and containing a plurality of transition metals, such as iron, copper, and manganese, as well as calcium, barium, magnesium, potassium, sodium, which can act as co-catalysts. Addition of the catalyst can convert plastic to syngas at a faction of the energy of conventional technologies.

SYNGAS PRODUCTION AND RECOVERY OF ACTIVE PHASE METALS FROM GASIFIER SLAG CONTAINING SPENT CATALYST
20210130718 · 2021-05-06 ·

An integrated refinery process for the disposal of metal-containing spent coked catalyst from hydrotreating and/or hydrocracking unit operations includes introducing the spent coked catalyst into a membrane wall gasification reactor in the form of flowable particles along with predetermined amounts of oxygen and steam based upon an analysis of the hydrocarbon content of the coke, and optionally, a liquid hydrocarbon; gasifying the feed to produce synthesis gas and a slag material; recovering and subjecting the slag material to further processes in preparation for a leaching step to solubilize and form one or more active phase metal compounds that are recovered from the leaching solution, either separately by sequential processing, or together. The recovered active metal compounds can be used, e.g., in preparing fresh catalyst for use in the refinery's hydroprocessing units.

Char discharge unit, char recovery unit including char discharge unit, char discharge method, and integrated gasification combined cycle

A char discharge unit is for discharging char discharged from a filtration unit into a char storage unit in which a pressure is at least temporarily higher pressure than that in the filtration unit. The char discharge unit includes a char discharge line connected to a lower side of the filtration unit in a vertical direction and connected to the char storage unit; a lock hopper installed at an intermediary point of the char discharge line to temporarily store the char; an admission valve installed in the char discharge line between the lock hopper and the filtration unit; a control valve installed in the char discharge line between the lock hopper and the char storage unit; and a control device configured to close the control valve when the admission valve is open, and to close the admission valve when the control valve is open.

METHOD FOR PRODUCING AN ORGANIC SUBSTANCE
20210054418 · 2021-02-25 ·

Provided is a method for producing an organic substance, in which an organic material (metabolite) derived from a microorganism is reduced while retaining a nutritive substance in an organic substance-containing solution discharged from a fermentation tank containing the microorganism, whereby various nutritional elements contained in the organic substance-containing solution can be reused with high efficiency. A method for producing an organic substance by the microbial fermentation of a synthetic gas containing at least carbon monoxide, the method comprising a synthetic gas supply step of supplying the synthetic gas into a fermentation tank containing a microorganism, a fermentation step of subjecting the synthetic gas to microbial fermentation in the fermentation tank, an aerobic fermentation treatment step of subjecting at least a portion of a liquid produced in the fermentation step to an aerobic fermentation treatment in a liquid waste treatment unit, and a recycling step of supplying a liquid produced in the aerobic fermentation treatment step to the fermentation tank, wherein the aerobic fermentation treatment step is carried out in the presence of a nitrifying bacterium inhibitor.

Gasification reactor with shared partial reactor vessels

A gasification reactor is provided. The reactor comprises a first gasification area, a second gasification area and a shared combustion area. The shared combustion area is set between the first and second gasification areas. Therein, the (present invention applies interconnected fluidized beds in gasification. The connecting piping between the first and second gasification areas are separately replaced with dense beds to be integrated for forming a single reactor. Thus, the present invention simplifies the system, saves the cost and reduces the operation difficulty.

Processes and Systems for Upgrading a Hydrocarbon-Containing Feed

Processes and for converting a hydrocarbon-containing feed by pyrolysis and gasification/combustion. The hydrocarbon-containing feed can be heated to produce a heated feed that can be separated into a vapor and a liquid. At least a portion of the vapor and/or at least a portion of the liquid and a particle stream can be fed into a pyrolysis zone and contacted therein to effect pyrolysis of the hydrocarbons and produce a pyrolysis effluent.