Patent classifications
C10J3/48
PULSE DETONATION SHOCKWAVE GASIFIER
Gasifiers, gasification systems, and methods for producing synthesis gas are disclosed. A gasifier can include a gasifier body. A feeder can be positioned to feed an organic material into the gasifier body. A pulse detonation burner can be located under or above the gasifier body and connected to the gasifier body to direct supersonic shockwaves upward into the gasifier body to heat the organic material and to form a jet spouted bed of the organic material or to operate as an entrained flow reactor. An outlet can be located at the gasifier body to allow removal of synthesis gas, residual ash, and other reaction products.
Process and apparatus for the production of synthesis gas
Reactive diluent fluid (22) is introduced into a stream of synthesis gas (or syngas) produced in a heat-generating unit such as a partial oxidation (POX) reactor (12) to cool the syngas and form a mixture of cooled syngas and reactive diluent fluid. Carbon dioxide and/or carbon components and/or hydrogen in the mixture of cooled syngas and reactive diluent fluid is reacted (26) with at least a portion of the reactive diluent fluid in the mixture to produce carbon monoxide-enriched and/or solid carbon depleted syngas which is fed into a secondary reformer unit (30) such as an enhanced heat transfer reformer in a heat exchange reformer process. An advantage of the invention is that problems with the mechanical integrity of the secondary unit arising from the high temperature of the syngas from the heat-generating unit are avoided.
Process and apparatus for the production of synthesis gas
Reactive diluent fluid (22) is introduced into a stream of synthesis gas (or syngas) produced in a heat-generating unit such as a partial oxidation (POX) reactor (12) to cool the syngas and form a mixture of cooled syngas and reactive diluent fluid. Carbon dioxide and/or carbon components and/or hydrogen in the mixture of cooled syngas and reactive diluent fluid is reacted (26) with at least a portion of the reactive diluent fluid in the mixture to produce carbon monoxide-enriched and/or solid carbon depleted syngas which is fed into a secondary reformer unit (30) such as an enhanced heat transfer reformer in a heat exchange reformer process. An advantage of the invention is that problems with the mechanical integrity of the secondary unit arising from the high temperature of the syngas from the heat-generating unit are avoided.
Recovery of chemicals from fuel streams
Various aspects provide for a multistage fluidized bed reactor, particularly comprising a volatilization stage and a combustion stage. The gas phases above the bed solids in the respective stages are separated by a wall. An opening (e.g., in the wall) provides for transport of the bed solids from the volatilization stage to the combustion stage. Active control of the gas pressure in the two stages may be used to control residence time. Various aspects provide for a fuel stream processing system having a pretreatment reactor, a combustion reactor, and optionally a condensation reactor. The condensation reactor receives a volatiles stream volatilized by the volatilization reactor. The combustion reactor receives a char stream resulting from the removal of the volatiles by the volatilization reactor.
Recovery of chemicals from fuel streams
Various aspects provide for a multistage fluidized bed reactor, particularly comprising a volatilization stage and a combustion stage. The gas phases above the bed solids in the respective stages are separated by a wall. An opening (e.g., in the wall) provides for transport of the bed solids from the volatilization stage to the combustion stage. Active control of the gas pressure in the two stages may be used to control residence time. Various aspects provide for a fuel stream processing system having a pretreatment reactor, a combustion reactor, and optionally a condensation reactor. The condensation reactor receives a volatiles stream volatilized by the volatilization reactor. The combustion reactor receives a char stream resulting from the removal of the volatiles by the volatilization reactor.
Methods and apparatus for recycling tail gas in syngas fermentation to ethanol
The invention present provides a method (and suitable apparatus) to convert biomass to ethanol, comprising gasifying the biomass to produce raw syngas; feeding the raw syngas to an acid-gas removal unit to remove at least some CO.sub.2 and produce a conditioned syngas stream; feeding the conditioned syngas stream to a fermentor to biologically convert the syngas to ethanol; capturing a tail gas from an exit of the fermentor, wherein the tail gas comprises at least CO.sub.2 and unconverted CO or H.sub.2; and recycling a first portion of the tail gas to the fermentor and/or a second portion of the tail gas to the acid-gas removal unit. This invention allows for increased syngas conversion to ethanol, improved process efficiency, and better overall biorefinery economics for conversion of biomass to ethanol.
Pyrolysis or Gasification Apparatus and Method
A pyrolysis apparatus having a heating system adapted to heat a first gas enclosure, wherein a gas path within the heated enclosure is helical or spherical. Pyrolysis is used to destroy oils, tars and/or PAHs in a gaseous mixture.
Processes For Producing High Biogenic Concentration Fischer-Tropsch Liquids Derived From Municipal Solid Wastes (MSW) Feedstocks
Processes for producing high biogenic concentration Fischer-Tropsch liquids derived from the organic fraction of municipal solid wastes (MSW) feedstock that contains a relatively high concentration of biogenic carbon (derived from plants) and a relatively low concentration of non-biogenic carbon (derived from fossil sources) wherein the biogenic content of the Fischer-Tropsch liquids is the same as the biogenic content of the feedstock.
Multi-reaction process for forming a product gas from solid carbonaceous material
A direct carbonaceous material to power generation system integrates one or more solid oxide fuel cells (SOFC) into a fluidized bed gasifier. The fuel cell anode is in direct contact with bed material so that the H.sub.2 and CO generated in the bed are oxidized to H.sub.2O and CO.sub.2 to create a push-pull or source-sink reaction environment. The SOFC is exothermic and supplies heat within a reaction chamber of the gasifier where the fluidized bed conducts an endothermic reaction. The products from the anode are the reactants for the reformer and vice versa. A lower bed in the reaction chamber may comprise engineered multi-function material which may incorporate one or more catalysts and reactant adsorbent sites to facilitate excellent heat and mass transfer and fluidization dynamics in fluidized beds. The catalyst is capable of cracking tars and reforming hydrocarbons.
Gasification system and method
A gasification system and a method for gasifying a particulate carbonaceous fuel are disclosed. The gasification system has a gasification chamber with an upper section and a lower section with a fuel inlet for injecting a particulate carbonaceous fuel and oxidant into the upper section whereby, in a thermo-chemical reaction, synthesis gas and residual char is generated. The gasification system further includes a separator configured to receive the synthesis gas and to separate residual tar form the synthesis gas. Further, there is a char bed disposed in the lower section formed by residual char generated in the thermo-chemical reaction and a gas-inlet at a bottom portion of the lower section for injecting gas into the char bed. The residual tar is injected into the char bed whereby, in a thermal cracking process, the residual tar is converted into synthesis gas. Hereby, it is possible to utilize the otherwise lost energy contained in the residual tar, and thereby achieve better efficiency in a gasification system, in a cost-effective and simple manner.