A method and a process arrangement for producing hydrocarbons from plastic-based raw material by a gasification in an integrated process The integrated process includes a gasification unit for forming a gasification product, a steam cracking unit for forming a cracking product and a recovery unit for recovering hydrocarbons. The plastic-based raw material is gasified with steam in the gasification unit having at least one fluidized bed gasifier and the gasification product is formed, the gasification product is cooled at least partly for slowing and/or stopping the chemical reactions after the gasification, The gasification product is supplied to a quench tower of the gasification unit in which the gasification product is treated and condensable components are removed from the gasification product forming a treated gasification product, and the treated gasification product and the cracking product of the steam cracking unit are supplied to the recovery unit for separating and recovering hydrocarbons.

The invention relates to an oxygen lance that has at least three mutually coaxial pipes, each of which delimits at least one annular gap. The outermost pipe is designed to conduct superheated steam and has a steam supply point, the central pipe is designed as an annular gap, and the innermost pipe is designed to conduct oxygen at a temperature of no higher than 180 C. and has an oxygen supply point. A temperature sensor is arranged within the innermost pipe, said temperature sensor extending to just in front of the opening of the innermost pipe. The innermost pipe tapers in the form of a nozzle before opening; the innermost pipe opens into the central pipe; and the opening of the central pipe protrudes farther relative to the opening of the outermost pipe.

The invention relates to an oxygen lance that has at least three mutually coaxial pipes, each of which delimits at least one annular gap. The outermost pipe is designed to conduct superheated steam and has a steam supply point, the central pipe is designed as an annular gap, and the innermost pipe is designed to conduct oxygen at a temperature of no higher than 180 C. and has an oxygen supply point. A temperature sensor is arranged within the innermost pipe, said temperature sensor extending to just in front of the opening of the innermost pipe. The innermost pipe tapers in the form of a nozzle before opening; the innermost pipe opens into the central pipe; and the opening of the central pipe protrudes farther relative to the opening of the outermost pipe.

Provided are apparatus and methods of gasification using a circulating fluidized bed reactor comprising a separate pyrolysis reaction chamber, one or more primary char gasification chambers, and one or more secondary char gasification chambers which comprise an internal vertical reaction volume suitable for containing a particle bed fluidized by a predominantly vertical upwards gas flow. The vertical reaction volume is advantageous in that this provides the possibility for increased retention time of particles, facilitating comparatively slow productive temperature moderation based on endothermic char conversion.

Provided are apparatus and methods of gasification using a circulating fluidized bed reactor comprising a separate pyrolysis reaction chamber, one or more primary char gasification chambers, and one or more secondary char gasification chambers which comprise an internal vertical reaction volume suitable for containing a particle bed fluidized by a predominantly vertical upwards gas flow. The vertical reaction volume is advantageous in that this provides the possibility for increased retention time of particles, facilitating comparatively slow productive temperature moderation based on endothermic char conversion.

A system includes a first reactor that may gasify a first feed to generate a first syngas. The first feed has a first particle size distribution (PSD.sub.1). The system also includes a second reactor that may receive the first feed, a second feed, and at least a portion of the first syngas. The second reactor may gasify the second feed to generate additional syngas, and the second feed has a second particle size distribution (PSD.sub.2) that is different from the first PSD. The second reactor includes an elutriation zone disposed on a first end of the second reactor. The elutriation zone may receive the first and second feed. The second reactor also includes a fluidized bed disposed at a second end of the second reactor that is substantially opposite the first end. The fluidized bed is fluidly coupled to the first reactor and may receive the portion of the first syngas via a syngas inlet. The system also includes a gas-solids separation section fluidly coupled to the first and second reactors. The gas-solids separation section may receive the first feed and partially reacted particles of the second feed from the elutriation zone and may feed a combined feed consisting of the first feed and the partially reacted particles of the second feed to the first reactor.

A multiple stage synthesis gas generation system is disclosed including a high radiant heat flux reactor, a gasifier reactor control system, and a Steam Methane Reformer (SMR) reactor. The SMR reactor is in parallel and cooperates with the high radiant heat flux reactor to produce a high quality syngas mixture for MeOH synthesis. The resultant products from the two reactors may be used for the MeOH synthesis. The SMR provides hydrogen rich syngas to be mixed with the potentially carbon monoxide rich syngas from the high radiant heat flux reactor. The combination of syngas component streams from the two reactors can provide the required hydrogen to carbon monoxide ratio for methanol synthesis. The SMR reactor control system and a gasifier reactor control system interact to produce a high quality syngas mixture for the MeOH synthesis.

A bottom fraction of a product of a hydrocatalytic reaction is gasified to generate hydrogen for use in further hydrocatalytic reactions. In one embodiment, an overhead fraction of the hydrocatalytic reaction is further processed to generate higher molecular weight compounds. In another embodiment, a product of the further processing is separated into a bottom fraction and an overhead fraction, where the bottom fraction is also gasified to generate hydrogen for use in further hydrocatalytic reactions.

A bottom fraction of a product of a hydrocatalytic reaction is gasified to generate hydrogen for use in further hydrocatalytic reactions. In one embodiment, an overhead fraction of the hydrocatalytic reaction is further processed to generate higher molecular weight compounds. In another embodiment, a product of the further processing is separated into a bottom fraction and an overhead fraction, where the bottom fraction is also gasified to generate hydrogen for use in further hydrocatalytic reactions.

A process for preparing fuel gas through gasification of powdered coal, comprising: contacting powdered coal and ash residue in a riser reactor under hydrogenation conditions to perform a pyrolysis reaction and a gas-phase tar cracking reaction; subjecting it to a primary gas-solid separation to obtain a gasified gas and a solid fraction; subjecting the gasified gas to a secondary gas-solid separation to obtain a solid fraction containing fine particle semi-coke and a gasified gas; subjecting the solid fraction to a gasification calcination reaction, flowing the gasified coal gas and the high-temperature ash residue u into the riser reactor; subjecting the solid fraction containing fine particle semi-coke to a melting gasification reaction, falling the liquid residue to the material-returning device of fluidized bed for cooling and solidification, and feeding the second high-temperature gasified coal gas to the riser reactor via a high-temperature gasified gas returning pipe.