The present invention relates to a biomass gasification system providing tar and biochar and to a method wherein tars are fixed to the biochar surface. The present invention also relates to use of said system.

A process and apparatus are provided for gasification of a carbonaceous material. The process produces a raw syngas that can be further processed in a tar destruction zone to provide a hot syngas. The process includes contacting said carbonaceous material with molecular oxygen-containing gas in a gasification zone to gasify a portion of said carbonaceous material and to produce a first gaseous product. A remaining portion of the carbonaceous material is contacted with molecular oxygen-containing gas in a burn-up zone to gasify additional portion of the carbonaceous material and to produce a second gaseous product and a solid ash. The first gaseous product and said second gaseous product are combined to produce a raw syngas that includes carbon monoxide (CO), carbon dioxide (CO.sub.2) and tar. The raw syngas is contacted with molecular oxygen containing gas in a tar destruction zone to produce said hot syngas.

A carbonaceous substance dry powder gasification device and method, the device comprising from bottom to top a lower cooling and purification section (1), a gasification reaction section (2), a cooling reaction section (3) and an upper cooling and purification section (4); an initial cooling device is disposed at the connection between the cooling reaction section and the gasification reaction section; and a plurality of nozzles are circumferentially arranged in the gasification reaction section. The method comprises: a gasification reaction is conducted between a carbonaceous substance and an oxygenated gasifying agent to generate crude synthesis gas and ash; part of the crude synthesis gas and most of the ash go downstream for cooling and gasification, and the cooled and ash removed crude synthesis gas is transferred to subsequent processes, and the quenched ash is discharged through an ash outlet; the remaining crude synthesis gas and fly ash go upstream to mix with a cooling substance for cooling, and then are transferred to the cooling reaction section for reacting with the incompletely reacted carbon and added gasification agent; the crude synthesis gas and the fly ash are cooled and purified to remove the fly ash, and the clean low-temperature crude synthesis gas is transferred to subsequent processes. The method avoids ash blocking at an ash outlet in an upstream air-exhaust method, and also avoids overheating at the top in a downstream air-exhaust method, thus improving the carbon conversion rate.

A carbonaceous substance dry powder gasification device and method, the device comprising from bottom to top a lower cooling and purification section (1), a gasification reaction section (2), a cooling reaction section (3) and an upper cooling and purification section (4); an initial cooling device is disposed at the connection between the cooling reaction section and the gasification reaction section; and a plurality of nozzles are circumferentially arranged in the gasification reaction section. The method comprises: a gasification reaction is conducted between a carbonaceous substance and an oxygenated gasifying agent to generate crude synthesis gas and ash; part of the crude synthesis gas and most of the ash go downstream for cooling and gasification, and the cooled and ash removed crude synthesis gas is transferred to subsequent processes, and the quenched ash is discharged through an ash outlet; the remaining crude synthesis gas and fly ash go upstream to mix with a cooling substance for cooling, and then are transferred to the cooling reaction section for reacting with the incompletely reacted carbon and added gasification agent; the crude synthesis gas and the fly ash are cooled and purified to remove the fly ash, and the clean low-temperature crude synthesis gas is transferred to subsequent processes. The method avoids ash blocking at an ash outlet in an upstream air-exhaust method, and also avoids overheating at the top in a downstream air-exhaust method, thus improving the carbon conversion rate.

A temperature measurement system for a gasifier may employ a first stage gasifier with a refractory wall that defines a first stage gasifier volume. A protruding refractory brick may protrude from the first stage refractory wall and into a gaseous flow path of the first stage gasifier volume. The temperature sensor may reside completely through the refractory wall, which may be a plurality of brick layers, except for a tip end of a temperature sensor that may reside in a blind or non-through hole within the protruding refractory brick. The protruding refractory brick protrudes beyond a normal wall surface of the plurality of brick layers that defines the first stage gasifier volume. The protruding refractory brick may have a face that forms an angle that is not 90 degrees, such as 45 degrees, relative to the gaseous flow path of the fluid stream through the first stage gasifier volume.

A temperature measurement system for a gasifier may employ a first stage gasifier with a refractory wall that defines a first stage gasifier volume. A protruding refractory brick may protrude from the first stage refractory wall and into a gaseous flow path of the first stage gasifier volume. The temperature sensor may reside completely through the refractory wall, which may be a plurality of brick layers, except for a tip end of a temperature sensor that may reside in a blind or non-through hole within the protruding refractory brick. The protruding refractory brick protrudes beyond a normal wall surface of the plurality of brick layers that defines the first stage gasifier volume. The protruding refractory brick may have a face that forms an angle that is not 90 degrees, such as 45 degrees, relative to the gaseous flow path of the fluid stream through the first stage gasifier volume.

A process for the manufacture of one or more useful products comprises: gasifying a carbonaceous feedstock comprising waste materials and/or biomass in a gasification zone to generate a raw synthesis gas; supplying at least a portion of the raw synthesis gas to a clean-up zone to remove contaminants and provide a clean synthesis gas; supplying the clean synthesis gas to a first further reaction train to generate at least one first useful product and a tailgas; and diverting selectively on demand a portion of at least one of the carbonaceous feedstock, the clean synthesis gas, the tailgas and the light gas fraction to heat or power generation within the process, in response to external factors to control the carbon intensity of the overall process and enable GHG emission savings.

A process for the manufacture of one or more useful products comprises: gasifying a carbonaceous feedstock comprising waste materials and/or biomass in a gasification zone to generate a raw synthesis gas; supplying at least a portion of the raw synthesis gas to a clean-up zone to remove contaminants and provide a clean synthesis gas; supplying the clean synthesis gas to a first further reaction train to generate at least one first useful product and a tailgas; and diverting selectively on demand a portion of at least one of the carbonaceous feedstock, the clean synthesis gas, the tailgas and the light gas fraction to heat or power generation within the process, in response to external factors to control the carbon intensity of the overall process and enable GHG emission savings.

The invention relates to a method and process arrangement for producing hydrocarbons from plastic containing raw material by means of a gasification process in which the plastic containing raw material is gasified with steam at low gasification temperature of 680-740° C. in a fluidized bed gasifier for forming a product mixture comprising hydrocarbons, and the residence time is below 4 s at the gasification temperature, and the product mixture is cooled rapidly after the gasification to temperature which is below 640° C. for slowing and/or stopping the gasification reaction of the plastic containing raw material in order to increase propylene yield of the gasification process. Further, the invention relates to the use of the method.

The invention relates to a method and process arrangement for producing hydrocarbons from plastic containing raw material by means of a gasification process in which the plastic containing raw material is gasified with steam at low gasification temperature of 680-740° C. in a fluidized bed gasifier for forming a product mixture comprising hydrocarbons, and the residence time is below 4 s at the gasification temperature, and the product mixture is cooled rapidly after the gasification to temperature which is below 640° C. for slowing and/or stopping the gasification reaction of the plastic containing raw material in order to increase propylene yield of the gasification process. Further, the invention relates to the use of the method.