In accordance with one embodiment, a process is described for a water treatment process in which process water is treated with recycled biochar. In accordance with one aspect, process water is passed through activated carbon generated by the biomass pyrolysis and gasification. In accordance with another aspect, the process water is treated to expel gaseous compounds within the process water. In this manner both inorganics, light organics and heavy organics can be removed from the process water. No fermentation is involved.

A method of start-up for a gasification system includes establishing a flow of a start-up fuel external to the gasifier prior to ignition of the gasifier. The method also includes establishing a start-up liquid feed external to the gasifier during gasifier start-up. The method further includes channeling the start-up liquid feed and the start-up fuel to the gasifier during gasifier start-up.

The present disclosure relates to a processes and systems for producing fuels from biomass with high carbon conversion efficiency. The processes and systems described herein provide a highly efficient process for producing hydrocarbons from biomass with very low Green House Gas (GHG) emissions using a specific combination of components, process flows, and recycle streams. The processes and systems described herein provide a carbon conversion efficiency greater than 95% with little to no GHG in the flue gas due to the novel arrangement of components and utilizes renewable energy to provide energy to some components. The system reuses water and carbon dioxide produced in the process flows and recycles naphtha and tail gas streams to other units in the system for additional conversion to syngas to produce hydrocarbon-based fuels.

A coal co-gasification method, comprising the following steps: 1, fuel and a first pressurised oxygen-containing gas are injected into a gasifier, and the fuel is ignited so as to increase the temperature inside the gasifier; 2, when the temperature increase reaches a temperature capable of igniting coal-water slurry to be injected, injection of the fuel and the first pressurised oxygen-containing gas is stopped, and the coal-water slurry and a second pressurised oxygen-containing gas are injected into the gasifier so as to perform coal-water slurry gasification; 3, once the coal-water slurry gasification has stabilised, a third pressurised oxygen-containing gas and carbon dioxide carrying powdered coal are injected into the gasifier to perform co-gasification. The method operates stably, and overcomes cumbersome and time-consuming adjustment steps in the prior art.

Energy-efficient gasification-based multi-generation apparatus, facilities, or systems, and methods of modifying existing gasification-based multi-generation apparatus and the various conventional thermal coupling arrangements, are provided. An exemplary gasification-based multi-generation apparatus includes a gasification system configured to generate raw syngas feed from a carbon-based feedstock, and an acid gas removal system configured to remove acidic contaminants from the raw syngas feed to thereby provide a treated syngas feed. The gasification system includes a gasification reactor, a syngas fluid cooler reactor, and a soot ash removal unit comprising a soot quench column, a soot separator, a soot filter, a soot scrubber, and a gasification system energy management system having a conventional set of heat exchanger unit and an added set of heat exchanger units to enhance energy efficiency. The acid gas removal system includes a reactor, an acid gas contaminant absorber, a solvent regenerator, and an acid gas removal system energy management system having a conventional set of heat exchanger unit and an added set of heat exchanger units to enhance energy efficiency.

Energy-efficient gasification-based multi-generation apparatus, facilities, or systems, and methods of modifying existing gasification-based multi-generation apparatus and the various conventional thermal coupling arrangements, are provided. An exemplary gasification-based multi-generation apparatus includes a gasification system configured to generate the raw syngas feed from a carbon-based feedstock. The gasification system includes a gasification plant or facility, a sour water stripping plant or facility comprising a sour water stripper, a gasification reactor, and a gasification system energy management system. The gasification system energy management system comprises a third gasification system process-to-process heat exchanger unit positioned to receive a wastewater bottom stream from the sour water stripper and to receive at least a portion of an oxygen feed to the gasification reactor to provide heat energy to the at least a second portion of the oxygen feed to the gasification reactor and to cool the wastewater bottom stream from the sour water stripper. The sour water stripping plant or facility is integrated into the gasification plant or facility through at least the wastewater bottom stream from the sour water stripper.

A residue stream comprising liquid hydrocarbons and metal-rich solid particles is reacted with an oxidant stream in a gasifier to produce a syngas stream that is quenched in a water bath. The risk of plugging in the water lines is reduced by removing solids from the recycled water streams. Acid gases are stripped from at least a portion of the recycled water to reduce the risk of precipitates forming from the reaction of dissolved acid gases with metal ions.

Energy-efficient gasification-based multi-generation apparatus, facilities, or systems, and methods of modifying existing gasification-based multi-generation apparatus and the various conventional thermal coupling arrangements, are provided. Apparatus for managing waste heat recovery through integration of a gasification-based multi-generation facility or other multi-generation system with a hydrocarbon refining facility or other hydrocarbon refining system and methods of providing the respective integration are also provided. An exemplary apparatus includes an integrated site energy management system configured according to one or more process-based thermal coupling schemes comprising one or more thermal coupling arrangements between a gasification-based multi-generation system or facility and a hydrocarbon refining system or facility. The gasification-based multi-generation system or facility can include an acid gas removal system or plant configured to remove acidic contaminants from a raw syngas feed to thereby provide a treated syngas feed, the acid gas removal system or plant containing a separation section including a solvent regenerator, and a gasification system configured to generate the raw syngas feed from a carbon-based feedstock. The hydrocarbon refining system or facility can include an aromatics system or plant containing a xylene products separation section including one or more of the following: an Extract column and a Raffinate column. The integrated site energy management system can include a hot-water system extending between the separation section of the acid gas removal system or plant and the xylene products separation section of the aromatics system or plant, and a plurality of added heat exchanger units providing various advanced thermal coupling arrangements.

A method includes providing a gasifier with a fuel source comprising a heavy oil, a light oil, and recovered soot. The gasifier may gasify the fuel source to generate a syngas and soot. The method also includes recovering the soot in a first separation unit that may receive a portion of the heavy oil and separate the soot from an extraction oil used to recover the soot. The first separation unit generates soot bottoms that include the portion of the heavy oil and the recovered soot. The method also includes flowing a first separation co-fractionate to a second separation unit. The first separation co-fractionate includes the extraction oil and the light oil. The second separation unit may separate the extraction oil and the light oil, and direct the light oil towards the first separation unit. The method further includes mixing the soot bottoms from the first separation unit with the light oil from the second separation unit to generate the fuel source and directing the fuel source to the gasifier for gasification.

A gasification system includes a scrubber in communication with a particulate removal subsystem and a quench sub-system.