C10J2300/1846

PROCESS AND APPARATUS

The present invention concerns a process for the manufacture of one or more useful products comprising: gasifying a carbonaceous feedstock comprising waste materials and/or biomass in a gasification zone to generate a raw synthesis gas; optionally partially oxidising the raw synthesis gas in a partial oxidation zone to generate partially oxidised raw synthesis gas; supplying at least a portion of the, optionally partially oxidised, raw synthesis gas to a clean-up zone to remove contaminants and provide a clean synthesis gas; optionally shifting the hydrogen to carbon monoxide ratio of the clean synthesis gas in a hydrogen to carbon monoxide ratio shifting zone to generate shifted clean synthesis gas; supplying the, optionally shifted, clean synthesis gas to a first further reaction train to generate at least one first useful product and a tailgas; optionally upgrading the first useful product in a second further reaction train to generate a second useful product and a light gas fraction; and diverting selectively on demand a portion of at least one of the carbonaceous feedstock, the clean synthesis gas, the tailgas and the light gas fraction to heat or power generation within the process, in response to external factors to control the carbon intensity of the overall process and enable GHG emission savings.

Method of Producing Liquid Fuel from Carbonaceous Feedstock through Gasification and Recycling of Downstream Products

A feedstock delivery system transfers a carbonaceous material, such as municipal solid waste, into a product gas generation system. The feedstock delivery system includes a splitter for splitting bulk carbonaceous material into a plurality of carbonaceous material streams. Each stream is processed using a weighing system for gauging the quantity of carbonaceous material, a densification system for forming plugs of carbonaceous material, a de-densification system for breaking up the plugs of carbonaceous material, and a gas and carbonaceous material mixing system for forming a carbonaceous material and gas mixture. A pressure of the mixing gas is reduced prior to mixing with the carbonaceous material, and the carbonaceous material to gas weight ratio is monitored. A transport assembly conveys the carbonaceous material and gas mixture to a first reactor where at least the carbonaceous material within the mixture is subject to thermochemical reactions to form the product gas.

Two-stage syngas production with separate char and product gas inputs into the second stage

A two-stage syngas production method to produce a final product gas from a carbonaceous material includes producing a first product gas in a first reactor, separating char from the first product gas to produce separated char and char-depleted product gas, and separately reacting the separated char and the char-depleted product gas with an oxygen-containing gas in a second reactor to produce a final product gas. The separated char is introduced into the second reactor above the char-depleted product gas. The solids separation device may include serially connected cyclones, and the separated char may be entrained in a motive fluid in an eductor to produce a char and motive fluid mixture prior to being transferred to the second reactor. A biorefinery method produces a purified product from the final product gas.

RENEWABLE ELECTRICITY CONVERSION OF LIQUID FUELS FROM HYDROCARBON FEEDSTOCKS
20220325186 · 2022-10-13 · ·

The present invention includes a method for converting renewable energy source electricity and a hydrocarbon feedstock into a liquid fuel by providing a source of renewable electrical energy in communication with a synthesis gas generation unit and an air separation unit. Oxygen from the air separation unit and a hydrocarbon feedstock is provided to the synthesis gas generation unit, thereby causing partial oxidation reactions in the synthesis gas generation unit in a process that converts the hydrocarbon feedstock into synthesis gas. The synthesis gas is then converted into a liquid fuel.

GASIFICATION OF PLASTICS AND SOLID FOSSIL FUELS

Pre-ground plastics of small particle size not more than 2 mm are co-fed into a solid fossil fuel fed entrained flow partial oxidation gasifier. High solids concentrations in the feedstock stream can be obtained without significant impact on the feedstock stream stability and pumpability. A consistent quality of syngas can be continuously produced, including generation of carbon dioxide and a carbon monoxide/hydrogen ratio while stably operating the gasifier and avoiding the high tar generation of fluidized bed or fixed bed waste gasifiers and without impacting the operations of the gasifier. The subsequent syngas produced from this material can be used to produce a wide range of chemicals.

CATALYSTS, RELATED METHODS AND REACTION PRODUCTS

The present invention generally relates to improved catalysts that provide for reduced product contaminants, related methods and improved reaction products. It more specifically relates to improved direct fuel production and redox catalysts that provide for reduced levels of certain oxygenated contaminants, methods related to the use of those catalysts, and hydrocarbon fuel or fuel-related products that have improved characteristics. In one aspect, the present invention is directed to a method of converting one or more carbon-containing feedstocks into one or more hydrocarbon liquid fuels. The method includes the steps of: converting the one or more carbon-containing feedstocks into syngas; and, converting the syngas to one or more hydrocarbons (including liquid fuels) and a water fraction. The water fraction comprises less than 500 ppm of one or more carboxylic acids.

GASIFICATION OF PLASTICS AND SOLID FOSSIL FUELS TO PRODUCE ORGANIC COMPOUNDS

Pre-ground plastics of small particle size not more than 2 mm are co-fed into a solid fossil fuel fed entrained flow partial oxidation gasifier. High solids concentrations in the feedstock stream can be obtained without significant impact on the feedstock stream stability and pumpability. A consistent quality of syngas can be continuously produced, including generation of carbon dioxide and a carbon monoxide/hydrogen ratio while stably operating the gasifier and avoiding the high tar generation of fluidized bed or fixed bed waste gasifiers and without impacting the operations of the gasifier. The subsequent syngas produced from this material can be used to produce a wide range of chemicals.

Gasification of plastics and solid fossil fuels

Pre-ground plastics of small particle size not more than 2 mm are co-fed into a solid fossil fuel fed entrained flow partial oxidation gasifier. High solids concentrations in the feedstock stream can be obtained without significant impact on the feedstock stream stability and pumpability. A consistent quality of syngas can be continuously produced, including generation of carbon dioxide and a carbon monoxide/hydrogen ratio while stably operating the gasifier and avoiding the high tar generation of fluidized bed or fixed bed waste gasifiers and without impacting the operations of the gasifier. The subsequent syngas produced from this material can be used to produce a wide range of chemicals.

SYSTEMS AND METHODS FOR DATA QUALITY MONITORING
20220261403 · 2022-08-18 ·

Various embodiments include a data monitoring system that monitors the operations of a data pipeline. The data monitoring system receives a call from the data pipeline to ingest unprocessed data. The data monitoring system generates metadata based on the unprocessed data and responsively computes expected data outputs. The data monitoring system receives a call from the data pipeline to ingest processed data that comprises actual data outputs generated by the data pipeline. The data monitoring system generates output metadata based on the processed data. The data monitoring system compares the metadata for the expected data outputs with the output metadata for the actual data outputs and determines when the expected data outputs do not align with the actual data outputs. When the expected data outputs do not align with the actual data outputs, the data monitoring system generates and transfers an alert signifying the non-alignment.

Systems and methods for data quality monitoring
11429614 · 2022-08-30 · ·

Systems and methods for data quality monitoring are provided. Various embodiments include a data monitoring system that integrates into a data pipeline. The data monitoring system may receive a call from the data pipeline to analyze data inputs entering the data pipeline. The monitoring system can generate metadata describing the data inputs and compare the generated metadata with previously generated metadata to determine if the data inputs are historically consistent. The data monitoring system may return a consistency measure to the data pipeline. In further embodiments, the data monitoring system can generate metadata describing data outputs from the data pipeline and compare the output metadata to previously generated output metadata. In further embodiments, the data monitoring system may operate as a read only entity in a database. The monitoring system may monitor for changes in the database and determine when adverse changes occur in the database.