C10K1/026

System and Method for Flexible Conversion of Feedstock to Oil and Gas
20230121665 · 2023-04-20 ·

A feedstock flexible process for converting feedstock into oil and gas includes (i) indirectly heated hydrous devolatilization of volatile feedstock components, (ii) indirectly heated thermochemical conversion of fixed carbon feedstock components, (iii) heal integration and recovery, (iv) vapor and gas pressurization, and (v) vapor and gas clean-up and product recovery. A system and method for feedstock conversion includes a thermochemical reactor integrated with one or more hydrous devolatilization and solids circulation subsystems configured to accept a feedstock mixture, comprised of volatile feedstock components and fixed carbon feedstock components, and continuously produce a volatile reaction product stream therefrom, while simultaneously and continuously capturing, transferring, and converting the fixed carbon feedstock components to syngas.

Method and device for producing a product containing amorphous silica and amorphous carbon

The proposed method relates to the processing of carbon-containing raw material and may be used to obtain products containing amorphous silica and amorphous carbon of varying degrees of purity. The technical result consists in simplifying the production of a product containing amorphous silica and increasing the yield efficiency for such a product by decreasing the temperature to which the carbon-containing raw material is exposed. The method of producing a product containing amorphous silica and amorphous carbon includes the steps in which a carbon-containing raw material is dried at a temperature of 150-200° C. and the dried raw material is subjected to heat treatment at a temperature of 400-600° C., wherein the heat treatment is performed in the presence of an activator made of a readily fusible alloy. A device for carrying out the method is also proposed.

Universal feeder with clamshell transfer screw

Exemplary apparatus or method implementations for a universal feeder system configured with a transfer screw feeder within a multi-section clamshell pipe permitting access to the feed screw and pipe interior for inspection, maintenance and/or cleaning during production, without disassembly or screw removal. The clamshell screw feeder pipe provides access to the screw by opening or removing the multi-section top portion of the clamshell pipe. The top pipe section is bolted and or hinges to the bottom portion of the clamshell pipe. The number of segmented multiple clamshell top sections depends on the length of the screw. One or more clamshell top sections may be configured with an inspection port. The universal feeder system configured with a transfer screw feeder within a multi-section clamshell pipe transfers feedstock feed from one or more feed vessels to one or more reactor vessel.

PYROLYSIS GAS PURIFICATION/COOLING DEVICE, PYROLYSIS GAS PURIFICATION/COOLING METHOD, ORGANIC SUBSTANCE PRODUCTION DEVICE, AND METHOD FOR PRODUCING ORGANIC SUBSTANCE
20230114144 · 2023-04-13 · ·

Provided are a method for producing an organic substance and a device for producing an organic substance that are capable of efficiently cooling a synthesis gas and of converting the synthesis gas to an organic substance at a high conversion efficiency using a microbial catalyst. A thermally decomposed gas purification/cooling device including a gasification furnace 10 that gasifies waste to generate a thermally decomposed gas, a cyclone 11 through which the thermally decomposed gas discharged from the gasification furnace 10 is passed to recover a dust component in the thermally decomposed gas, and a heat exchanger 20 through which the thermally decomposed gas that has passed through the cyclone 11 is passed to be cooled.

DOUBLE FLUIDIZED BED REACTOR SYSTEM INCLUDING STAIRCASE-TYPE HELICAL BLADE
20230074981 · 2023-03-09 ·

A double fluidized bed reactor system including a staircase-type helical blade is proposed. The system includes a bubbling fluidized bed gasification furnace for receiving fuel (for example, combustible waste and biomass) and steam, forming a bubbling fluidized bed through a flow of flow medium therein, and gasifying the fuel, thereby generating a resultant gas, and a high-speed fluidized bed combustion furnace for receiving char of the resultant gas and the flow medium from the bubbling fluidized bed gasification furnace, additionally receiving air, combusting the char so as to heat the flow medium, and transferring the heated flow medium back to the bubbling fluidized bed gasification furnace.

Process and apparatus for producing synthesis gas through thermochemical conversion of biomass and waste materials

The present invention provides a process and apparatus for converting feedstock comprising biomass and/or carbon-containing solid waste material to synthesis gas. The process comprises supplying the feedstock to a gasifier comprising a fluidized bed zone and a post-gasification zone and contacting the feedstock with a gasification agent at a plurality of different operating temperatures based on the ash softening temperature of the feedstock and finally recovering the synthesis gas. The apparatus is configured to perform the process and comprises a plurality of nozzles arranged at an acute angle relative to a horizontal plane of the gasifier.

Method of elimination of poly- and perfluoroalkyl substances (PFAS) in a wastewater biosolids gasification process using a thermal oxidizer and hydrated lime injection

An apparatus and methods to eliminate PFAS from wastewater biosolids through fluidized bed gasification. The gasifier decomposes the PFAS in the biosolids at temperatures of 900-1800° F. Synthesis gas (syngas) exits the gasifier which is coupled to a thermal oxidizer and is combusted at temperatures of 1600-2600° F. This decomposes PFAS in the syngas and creates flue gas. Heat can be recovered from the flue gas by cooling the flue gas to temperatures of 400-1200° F. in a heat exchanger that is coupled with the thermal oxidizer. Cooled flue gas is mixed with hydrated lime, enhancing PFAS decomposition, with the spent lime filtered from the cooled flue gas using a filter system that may incorporate catalyst impregnated filter elements. The apparatus and methods thereby eliminate PFAS from wastewater biosolids and control emissions in the resulting flue gas.

PLASMA PROCESS TO CONVERT SPENT POT LINING (SPL) TO INERT SLAG, ALUMINUM FLUORIDE AND ENERGY

Apparatus for converting Spent Pot Lining (SPL) into inert slag, aluminum fluoride and energy includes a plasma arc furnace such that the destruction of SPL occurs therein. The furnace generates an electric arc within the waste, which arc travels from an anode to a cathode and destroys the waste due to the arc's extreme temperature, thereby converting a mineral fraction of SPL into vitrified inert slag lying within a crucible of the furnace. The furnace gasifies the carbon content of the SPL and produces a well-balanced syngas. The gasification takes place due to the controlled intake of air and steam into the furnace. The gasification reaction liberates significant amount of energy. Steam captures this excess energy, to provide part of the oxygen requirement for gasification and to contribute to raise the syngas H2 content. Steam also contributes to converting some SPL fluorides (NaF and Al2F3) into hydrogen fluoride. The plasma SPL processing system is compact (occupying less area than some competitive methods of SPL treatment), can be installed in close proximity to the aluminium plant (minimizing transportation of SPL and AlF3), and requires only electricity as its energy source and thus no fossil fuels.

CARBONIZING FURNACE, PYROLYTIC FURNACE, WATER GAS GENERATION SYSTEM, HYDROGEN GAS GENERATION SYSTEM, AND POWER GENERATION SYSTEM
20170348741 · 2017-12-07 · ·

Provided is a carbonizing furnace capable of improving combustion efficiency of combustible gas generated by combustion of organic waste and of improving carbonization efficiency of organic waste by appropriately controlling the temperature of carbide. Provided is a pyrolytic furnace in which heating gas can be suppressed from outflowing to the outside from a gap between the upper surface of the body part of the pyrolytic furnace and the outer circumferential surface of a reaction tube where a pyrolysis reaction between carbide and a gasification agent is caused, and in which the temperature of a region where the pyrolysis reaction is caused can be suppressed from being reduced. Provided is a water gas generation system which improves thermal efficiency without using a dedicated heat source for generating water steam to be used as a gasification agent for carbide, promotes a pyrolysis reaction, and thereby, achieves the excellent heat efficiency. Provided are a hydrogen gas generation system and a power generation system which use water gas generated by a water gas generation system including a carbonizing furnace and a pyrolytic furnace and which have excellent productivity. Provided is a carbonizing furnace which improves combustion efficiency by controlling the supply amount of air being supplied to the carbonizing furnace according to the temperature of combustion gas in the carbonizing furnace, and which improves carbonization efficiency by controlling the discharge amount of carbide to be discharged to the outside according to the temperature of carbide or the deposit amount of organic waste in the carbonizing furnace, to make the temperature of carbide appropriate, and by controlling the temperature of air being supplied to the carbonizing furnace. In addition, provided is a pyrolytic furnace which blocks outflow of heating gas or water gas by providing seal portions at the attachment positions of a body part, a reaction tube, and a water gas outlet part, etc. of the pyrolytic furnace, and which maintains a pyrolysis reaction temperature by providing a pyrolysis promoting mechanism to the reaction tube. Provided is a water gas generation system which has excellent thermal efficiency and in which a combustion gas flow path is formed so as to allow combustion gas generated by a carbonizing furnace to flow through a carbonizing furnace, a pyrolytic furnace, a steam superheater, a steam generator, a dryer, and the like. Provided is a hydrogen gas generation system or a power generation system formed by combining the water gas generation system with a hydrogen purifying apparatus or a power generation equipment.

Pyrolysis/Gasification System For use in a Method of Carbon Sequestration

The present invention provides a nitrogen oxide ultra-low emission and carbon negative emission system and a control method, and the system comprises: a carbon negative emission system, a nitrogen oxide ultra-low emission system, an air supply device and a flow control module. The carbon negative emission system is used for enabling biomass to produce inorganic carbon and pyrolysis gas/gasification gas to realize negative emission of carbon; the nitrogen oxide ultra-low emission system is used for enabling fuel to be in mixed combustion with the pyrolysis gas/gasification gas to remove nitrogen oxides, which realizes ultra-low emission of the nitrogen oxides; the air supply device is in communication with biomass pyrolysis coupling partial gasification via a first pipeline, the air supply device is in communication with the carbon negative emission system and the nitrogen oxide ultra-low emission system via a second pipeline, and the pyrolysis gas/gasification gas enters the nitrogen oxide ultra-low emission system via the second pipeline; the flow control module controls a flow ratio of a pyrolysis agent/gasification agent entering the carbon negative emission system and flow of the pyrolysis gas/gasification gas and air entering the nitrogen oxide ultra-low emission system.