Tires are co-fed into a solid fossil fuel fed entrained flow partial oxidation gasifier. High concentrations of solids and tires in the solids feedstock stream can be stably obtained without significant impact on the feedstock stream stability and pumpability. A consistent quality of syngas can be continuously produced while stably operating the gasifier while remaining within limits of an existing air permit on the gasifier. The subsequent syngas produced from this material can be used to produce a wide range of chemicals.

A device for manufacturing an organic substance, including: a synthesis gas generation unit for generating a synthesis gas; an impurity concentration reducing unit including an adsorbent which is capable of adsorbing impurities contained in the synthesis gas, and produces a purified gas by contact of the adsorbent with the synthesis gas; an organic substance synthesis unit for producing an organic substance-containing solution from the purified gas as a raw material; an extraction unit for extracting the organic substance by heating the organic substance-containing solution; a heating unit for preparing heated gas to be fed to the adsorbent; and a heat supplying unit which supplies the extraction unit with heat of the heated gas fed from the heating unit to the adsorbent.

A system and process for producing synthetic gas from solid fuel comprising waste material, municipal solid waste or biomass, and for upgrading the synthetic gas produced. The system and process utilizes a first thermal chamber having a gasification zone in which a fuel stream is gasified by thermal oxidation to produce a first synthetic gas stream and heat; a pyrolysis reactor housed within the first thermal chamber where fuel undergoes pyrolysis to produce a second synthetic gas stream; and a thermal catalytic reactor comprising a second thermal chamber having a catalyst chamber within with a selected catalyst. The first synthetic gas stream is completely thermally oxidized to produce high temperature flue gas that imparts heat to the catalyst chamber in which the second synthetic gas stream is thermally cracked and directed over the catalyst to yield a finished gas or liquid product having a desired chemical composition as determined by the selected catalyst.

The invention relates to a spray arrangement having at least one return flow nozzle for injecting liquid into a process environment, having a storage tank for the liquid to be injected, at least one return flow nozzle, at least one feed line from the storage tank to the at least one return flow nozzle, at least one pump in the feed line, at least one return line from the return flow nozzle to the storage tank and at least one regulating valve for regulating a liquid quantity injected by the at least one return flow nozzle, wherein at least one further nozzle is provided, which is connected to the feed line by means of a controllable valve for enabling and shutting off a liquid feed.

The invention relates to a spray arrangement having at least one return flow nozzle for injecting liquid into a process environment, having a storage tank for the liquid to be injected, at least one return flow nozzle, at least one feed line from the storage tank to the at least one return flow nozzle, at least one pump in the feed line, at least one return line from the return flow nozzle to the storage tank and at least one regulating valve for regulating a liquid quantity injected by the at least one return flow nozzle, wherein at least one further nozzle is provided, which is connected to the feed line by means of a controllable valve for enabling and shutting off a liquid feed.

A system for processing carbonaceous in-feed material has a pyrolyzer kiln for pyrolysis the carbonaceous in-feed material, the kiln operating in a slow pyrolysis process in which the in-feed material is pyrolyzed in the kiln for a period of minutes in order to produce primarily a gaseous output fraction; a steam reformer positioned downstream of the kiln to which combustion gasses from the pyrolyzer kiln are fed; a water scrubber positioned gas flow-wise downstream of the steam reformer; a methanation stage; a CO2 scrubbing stage. The system includes means for splitting the gas and directing a portion of the split gas back to the pyrolyzer kiln.

A system for processing carbonaceous in-feed material has a pyrolyzer kiln for pyrolysis the carbonaceous in-feed material, the kiln operating in a slow pyrolysis process in which the in-feed material is pyrolyzed in the kiln for a period of minutes in order to produce primarily a gaseous output fraction; a steam reformer positioned downstream of the kiln to which combustion gasses from the pyrolyzer kiln are fed; a water scrubber positioned gas flow-wise downstream of the steam reformer; a methanation stage; a CO2 scrubbing stage. The system includes means for splitting the gas and directing a portion of the split gas back to the pyrolyzer kiln.

Embodiments of the invention improve the performance, safety, and efficiency of the gasification process. Embodiments of the invention improve downdraft gasification by improving upon the systems and methods for fuel preparation and by addressing gasifier bridging and channeling. Unique parts of the system include a unique hearth and grate design, a programmable logic controller and interface for managing the gasification process, an improved filtration system, a unique system for eliminating mist, a unique system for cooling gas, a unique combined flare, an integrated auger system, and a new system and method for sampling gas.

Organic waste is treated by pyrolysis or by anaerobic digestion followed by pyrolysis of the digestate. The pyrolysis is performed in two staged reactors. The second stage reactor treats char produced in the first stage. The temperature of the first stage reactor is preferably 450 degrees C. or less. The temperature of the second stage reactor is higher than the temperature of the first stage, for example by 50 degrees C. or more. Optionally, there may be a char cooler, a water sprayer, or both downstream of the char outlet of the second reactor. In an exemplary system, a digestate outlet is connected to the inlet of the first pyrolysis reactor. A pyrolysis liquid outlet of the first pyrolysis reactor is connected to the digester. Char produced in the second pyrolysis reactor may be used as a soil amendment.

Organic waste is treated by pyrolysis or by anaerobic digestion followed by pyrolysis of the digestate. The pyrolysis is performed in two staged reactors. The second stage reactor treats char produced in the first stage. The temperature of the first stage reactor is preferably 450 degrees C. or less. The temperature of the second stage reactor is higher than the temperature of the first stage, for example by 50 degrees C. or more. Optionally, there may be a char cooler, a water sprayer, or both downstream of the char outlet of the second reactor. In an exemplary system, a digestate outlet is connected to the inlet of the first pyrolysis reactor. A pyrolysis liquid outlet of the first pyrolysis reactor is connected to the digester. Char produced in the second pyrolysis reactor may be used as a soil amendment.