Systems and methods are provided for integration of electrolysis with biomass gasification to generate synthesis gas that can be used for production of renewable fuels and/or other hydrocarbonaceous compounds. The hydrocarbonaceous compounds can include compounds formed by chemical synthesis, such as alkanes formed by a Fischer-Tropsch process or methanol formed by a methanol synthesis process; or the hydrocarbonaceous compounds can include compounds formed by fermentation, such as alcohols formed by micro-organisms that use the synthesis gas as an input feed.

A process and apparatus for producing pure hydrogen from a syngas generated by the high temperature gasification of municipal, agricultural or industrial derived wastes. The process is able to make pure hydrogen to be further reacted with nitrogen to make ammonia and urea.

The present invention relates to a gas scrubbing process and a plant for removing carbon dioxide (CO2) and water (H2O) from synthesis gas, wherein the synthesis gas includes at least hydrogen (H2), carbon dioxide (CO2) and water (H2O), The invention features a dedicated circuit for water removal which comprises a scrubbing apparatus for removal of water by means of the physical absorption medium used in the gas scrubbing process. The absorption medium supplied to the scrubbing apparatus is withdrawn from a thermal separation apparatus for separation of water and absorption medium. The circuit is arranged such that water entrained via synthesis gas to be purified cannot pass into the main absorption medium circuit which is formed inter alia by an absorption apparatus and a regeneration apparatus. The energy cost and the apparatus complexity especially in respect of the thermal separation apparatus is thus reduced.

A process for the manufacture of one or more useful products comprises: gasifying a carbonaceous feedstock comprising waste materials and/or biomass in a gasification zone to generate a raw synthesis gas; supplying at least a portion of the raw synthesis gas to a clean-up zone to remove contaminants and provide a clean synthesis gas; supplying the clean synthesis gas to a first further reaction train to generate at least one first useful product and a tailgas; and diverting selectively on demand a portion of at least one of the carbonaceous feedstock, the clean synthesis gas, the tailgas and the light gas fraction to heat or power generation within the process, in response to external factors to control the carbon intensity of the overall process and enable GHG emission savings.

The present invention provides a process for producing liquid hydrocarbon products from a biomass, biomass containing and/or biomass-derived feedstock, said process comprising the steps of: a) contacting the feedstock with a first hydropyrolysis catalyst composition and molecular hydrogen in a first hydropyrolysis reactor vessel at a temperature in the range of from 350 to 600° C. and a pressure in the range of from 0.50 to 7.50 MPa, to produce a product stream comprising partially deoxygenated hydropyrolysis product, H.sub.2O, H.sub.2, CO.sub.2, CO, C.sub.1-C.sub.3 gases, char and catalyst fines; b) removing said char and catalyst fines from said product stream; c) hydroconverting said partially deoxygenated hydropyrolysis product in a hydroconversion reactor vessel in the presence of one or more hydroconversion catalyst compositions and of the H.sub.2O, CO.sub.2, CO, H.sub.2, and C.sub.1-C.sub.3 gas generated in step a), to produce a vapour phase product comprising substantially fully deoxygenated hydrocarbon product, H.sub.2O, CO, CO.sub.2, and C.sub.1-C.sub.3 gases, wherein one or more of the first hydropyrolysis catalyst composition and the hydroconversion catalyst composition is prepared by a process comprising combining a porous support with one or more catalytically active metals selected from Group VI and Group VIII of the Periodic Table, thereby forming a catalyst precursor having a volatile content, and reducing the volatile content of the catalyst precursor in one or more steps, wherein at least one volatile content reduction step is performed in the presence of one or more sulfur containing compounds; and wherein the catalyst precursor does not reach calcining temperatures prior to said at least one combined volatile content reduction-sulfurizing step.

The present invention provides a process for producing liquid hydrocarbon products from a biomass, biomass containing and/or biomass-derived feedstock, said process comprising the steps of: a) contacting the feedstock with a first hydropyrolysis catalyst composition and molecular hydrogen in a first hydropyrolysis reactor vessel at a temperature in the range of from 350 to 600° C. and a pressure in the range of from 0.50 to 7.50 MPa, to produce a product stream comprising partially deoxygenated hydropyrolysis product, H.sub.2O, H.sub.2, CO.sub.2, CO, C.sub.1-C.sub.3 gases, char and catalyst fines; b) removing said char and catalyst fines from said product stream; c) hydroconverting said partially deoxygenated hydropyrolysis product in a hydroconversion reactor vessel in the presence of one or more hydroconversion catalyst compositions and of the H.sub.2O, CO.sub.2, CO, H.sub.2, and C.sub.1-C.sub.3 gas generated in step a), to produce a vapour phase product comprising substantially fully deoxygenated hydrocarbon product, H.sub.2O, CO, CO.sub.2, and C.sub.1-C.sub.3 gases, wherein one or more of the first hydropyrolysis catalyst composition and the hydroconversion catalyst composition is prepared by a process comprising combining a porous support with one or more catalytically active metals selected from Group VI and Group VIII of the Periodic Table, thereby forming a catalyst precursor having a volatile content, and reducing the volatile content of the catalyst precursor in one or more steps, wherein at least one volatile content reduction step is performed in the presence of one or more sulfur containing compounds; and wherein the catalyst precursor does not reach calcining temperatures prior to said at least one combined volatile content reduction-sulfurizing step.

Systems and methods are provided for improving thermal management and/or efficiency of reaction systems including a reverse flow reactor for performance of at least one endothermic reaction and at least one supplemental exothermic reaction. The supplemental exothermic reaction can be performed in the recuperation zone of the reverse flow reactor system. By integrating the supplemental exothermic reaction into the recuperation zone, the heat generated from the supplemental exothermic reaction can be absorbed by heat transfer surfaces in the recuperation zone. The adsorbed heat can then be used to heat at least one of the fuel and the oxidant for the combustion reaction performed during regeneration, thus reducing the amount of combustion that is needed to achieve a desired temperature profile at the end of the regeneration step.

A synthesis gas production process from CO.sub.2 and H.sub.2O with a co-electrolysis, wherein the CO.sub.2 and CH.sub.4 content of the produced gas is reduced on the cathode side.

A petroleum residue stream is heated and reacted with an oxygen stream and a carbon dioxide stream in a gasification unit to produce syngas. At least a portion of the carbon monoxide is converted into carbon dioxide to produce shifted syngas. At least a portion of the shifted syngas is separated to produce a syngas feed stream. At least a portion of the syngas feed stream is converted into methanol. At least a portion of the methanol is converted into one or more alkenes (olefins). At least a portion of the methanol is reacted with carbon monoxide to produce acetic acid. Carbon dioxide produced in the process can be recycled to the gasification unit to facilitate the production of the syngas.

A petroleum residue stream is heated and reacted with an oxygen stream and a carbon dioxide stream in a gasification unit to produce syngas. At least a portion of the carbon monoxide is converted into carbon dioxide to produce shifted syngas. At least a portion of the shifted syngas is separated to produce a syngas feed stream. At least a portion of the syngas feed stream is converted into methanol. At least a portion of the methanol is converted into one or more alkenes (olefins). At least a portion of the methanol is reacted with carbon monoxide to produce acetic acid. Carbon dioxide produced in the process can be recycled to the gasification unit to facilitate the production of the syngas.