A method to create a natural charcoal briquette is described herein. A wood material is collected and impurities are removed from the wood material. The wood material is dried at a temperature in a range of approximately 150° C. to approximately 200° C. to reach a moisture level in a range of approximately 3.7% to approximately 5.0%. The dried wood material is compressed in a shaped mold at approximately 300° C. and under 40 tons of pressure to form a charcoal briquette. The charcoal briquette is carbonized at a temperature in a range of approximately 700° C. to approximately 800° C. in a range of approximately 14 days to approximately 17 days. The charcoal briquette is then cooled for approximately 2 days prior to use or packaging.

A system for producing biocoal and biochar includes at least one rotary compression unit (RCU) having a barrel, a compression screw housed within the barrel, a feed for receiving biomass and at least one exit for releasing biochar and gasses formed in the RCU. A first exit stream is produced that includes biochar and a portion of the remaining gasses, and a second exit stream is produced that includes biocoal. A gas crossover is provided that connects the first and second exit stream having a mechanism for transporting gasses from the first exit stream to the second exit stream thereby condensing a portion of the remaining gasses into the biocoal. In one form two RCUs are included connected to two condensers.

A method for preparing a fuel pellet/briquette, the method comprising: a) providing cotton gin trash as feed material; b) heating the feed material to a temperature of at least 75° C.; c) compressing the heated feed materials without addition of a binding agent at a pressure to form the fuel pellet/briquette.

The present invention relates to a method and system for torrefaction of biomass and combustion of generated torrefaction gases. The torrefaction gases released from the biomass during the torrefaction reaction are withdrawn from the reactor and into a first burning zone. A secondary stream of air is introduced to the first burning zone to combust the torrefaction gases whereupon hot flue gases are obtained. Part of the hot flue gases are directed to a mixing unit. The rest of the hot flue gas is directed to a second burning zone for complete combustion of the flue gases. The fully combusted flue gases obtained in the second burning zone are directed to a heat recovery unit where the temperature of the flue gas is decreased. Part of the cold flue gases are directed to the mixing unit where it is mixed with the hot flue gases such that a stream of cooled flue gases is obtained. The stream of the cooled flue gases are diverted into the torrefaction reactor for direct heating of the biomass.

A method and an industrial plant for separating a waste material comprises at least one metal and at least one organic material. A separated fraction of the waste material is provisioned which is isolated from the waste material in the course of a mechanical preparation operation. The separated fraction comprises briquettes produced from the waste material, and optionally a coarse fraction of the waste material or of another waste material. A reactor is charged with the separated fraction and gas containing oxygen is introduced into the reactor and the separated fraction is combusted in an incomplete combustion process. The separated fraction is melted into a liquid slag phase and into a liquid metal-containing phase. The slag phase and/or the metal-containing phase are poured off from the reactor.

The invention relates to a method for producing a biofuel from an aqueous mixture of carbonized biomass obtained by means of a method for the hydrothermal carbonization of biomass, characterized in that it comprises: (a) grinding the aqueous mixture of carbonized biomass until a maximum size of less than 500 micrometers of the particles contained in the mixture is obtained; (b) applying a method for the physical separation of inorganic substances; and (c) reducing the moisture content until a water content of between 25 and 55 wt. % is reached. The invention also relates to the biofuel obtained by said method, and to the use thereof in various applications.

This invention relates to a method and apparatus for thermochemically processing material, and in particular relates to the torrefaction of organic material such as biomass, in particular to improve the energy content of the material, the method involving enclosing the material in a reactor which is then evacuated by means of a fluid driven vacuum pump to establish an oxygen free environment within the reactor, heating the material to above 200° C. to liberate process by-products such as volatile gases and/or oils, extracting the liberated volatile gases and/or oils from the enclosure and entraining same within the fluid driving the vacuum pump.

A slurry suspension comprises: a) carbonaceous material particles having an average diameter D.sub.50 comprised between 0.1 μm and 200 μm; b) a non-ionic surfactant; c) an aqueous phase; and d) an organic phase.

This invention provides processes and systems for converting biomass into high carbon biogenic reagents that are suitable for a variety of commercial applications. Some embodiments employ pyrolysis in the presence of an inert gas to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases, followed by separation of vapors and gases, and cooling of the hot pyrolyzed solids in the presence of the inert gas. Additives may be introduced during processing or combined with the reagent, or both. The biogenic reagent may include at least 70 wt %, 80 wt %, 90 wt %, 95 wt %, or more total carbon on a dry basis. The biogenic reagent may have an energy content of at least 12,000 Btu/lb, 13,000 Btu/lb, 14,000 Btu/lb, or 14,500 Btu/lb on a dry basis. The biogenic reagent may be formed into fine powders, or structural objects. The structural objects may have a structure and/or strength that derive from the feedstock, heat rate, and additives.

A system and method for torrefying a combination of biomass and biochar colloidal dispersion is provided.