A process and system for producing an engineered fuel product that meets customer specifications for composition and combustion characteristics is provided. The engineered fuel product is preferably a high-BTU, alternative fuel that burns cleaner than coal or petroleum coke (petcoke) and has significantly reduced NOx, SO.sub.2 and GHG emissions.

The present invention provides a process for obtaining solid recovered fuel and synthesis gas from a waste-based feedstock, comprising the steps of: I. converting the feedstock into a solid recovered fuel by means of a number of parameters pertaining to waste sorting, selection, comminution and/or screening; II. gasifying under suitable reaction conditions at least a portion of the solid recovered fuel to produce synthesis gas and by-product(s); and III. optionally cleaning at least a portion of the synthesis gas to produce clean synthesis gas and wastewater, wherein one or more of the solid recovered fuel, synthesis gas, and by-product(s) of the gasification are analysed during operation of the process, and wherein data from said analysis is used to control one or more parameters of step I) in order to influence reaction conditions in step II, and optionally step III).

It is disclosed a combustible article of manufacture comprising a treated lignin composition and a combustible support, wherein the treated lignin composition is attached to at least a portion of an external surface of the combustible support with a force greater than the force of gravity relative to the treated lignin composition. The treated lignin composition comprises solid lignin and has a moisture content in the range of 35% to 80% percent by weight. The combustible support is preferably a hardwood chip, but it may be also softwood chips, coal, coke, and shredded tires. It is also disclosed a fuel composition comprising a plurality of the combustible article.

Described herein is a method for isolating high carbon chipped wood charcoal fuel suitable for grilling food. According to one aspect, the method involves removing pyrolyzed wood charcoal from a kiln wherein the pyrolyzed wood charcoal comprises lumps, chips, smaller pieces, and dust particles. The pyrolyzed wood charcoal is passed over a first sieve that is configured to separate the lumps from the chips, smaller pieces and dust particles. The chips, smaller pieces and dust particles are then passed over a second sieve that is configured to separate the chips from the smaller pieces and dust particles. The resulting chipped wood charcoal is consistently sized to be small enough to pass through a food supporting grill grate and supportable by an underlying grid support, thereby allowing refueling while grilling without interruption.

A process of aggregating coal fines in a coal flotation concentrate includes dewatering the coal flotation concentrate to reduce moisture content and provide a dewatered flotation concentrate, mixing the dewatered flotation concentrate with a binder to provide a mixture, compacting the mixture under pressure to provide a green body of aggregated coal fines, having a sufficient strength for handling utilizing typical commercial methods of conveying and shipping.

A process and system for producing an engineered fuel product that meets customer specifications for composition and combustion characteristics is provided. The engineered fuel product is preferably a high-BTU, alternative fuel that burns cleaner than coal or petroleum coke (petcoke) and has significantly reduced NOx, SO.sub.2 and GHG emissions.

The present invention is directed towards a process for upgrading lignite comprising: prior to production pre-assess the calorific value of the coal, by selecting a relational expression between a calorific value of lignite and a degree of metamorphism, a moisture content and an ash content thereof based on a ratio of the ash content to the moisture content, pre-assess the calorific value of the coal; combining a relational expression between a production cost and the ash content and moisture content to make a cost budget; determining degrees of deashing and drying; selecting and implementing a lignite ash reduction pretreatment process; and implementing dry sorting first and then drying. The upgrading process has high sorting efficiency, high drying efficiency and low production cost, and meets the requirement for the surface moisture of the raw coal in the dry sorting operation.

A process for upgrading of a coal product is provided. The process comprising the steps of: (i) providing a purified coal composition, wherein the composition is in the form of solid particles, and wherein at least about 90% by volume (% vol) of the solid particles are no greater than about 500 μm in diameter; and (ii) combining the purified coal composition with a solid coal feedstock, in order to create a combined solid-solid blend upgraded coal product. Further a process for preparation of a purified coal product is provided. The process comprising the steps of: obtaining a starting material that comprises coal; subjecting the starting material to at least one fine grinding stage so as to reduce the starting material to a particulate composition in which substantially all of the particles are no more than 500 microns (μm) in diameter; exposing the particulate composition to at least one froth flotation stage so as to separate hydrocarbonaceous material comprised within the particulate composition from mineral matter, wherein during the at least one froth flotation stage the hydrocarbonaceous material is associated with froth produced and separated from the at least one froth flotation stage; washing the froth separated from the at least one froth flotation stage with water to release the hydrocarbonaceous material; and subjecting the hydrocarbonaceous material to at least one dewatering stage so as to obtain a particulate purified coal product that has an ash content of less than 12% m, a water content of less than 25% m and wherein the particles comprised within the particulate purified coal product have a d90 of less than 00 μm. Products, such as pelletized or briquetted coal, comprising purified coal material obtainable via the described processes are also provided.

According to the invention, there is provided a process for the beneficiation of coal discards by increasing calorific value and carbon content while removing inert mineral matter and sulphur compounds. The process involves the pretreatment of wash water with a non-ionic kinetically energized surface-active agent and the admixture with a fixed mass of raw coal discard to enhance hydrophobicity and carboniferous particle agglomeration. Processing of the resulting suspension though a dedicated series of spiral separators and high frequency, resonance sieves reliably reduces excessive levels of mineral ash and sulphur compounds.

A process of aggregating coal fines in a coal flotation concentrate includes dewatering the coal flotation concentrate to reduce moisture content and provide a dewatered flotation concentrate, mixing the dewatered flotation concentrate with a binder to provide a mixture, compacting the mixture under pressure to provide a green body of aggregated coal fines, having a sufficient strength for handling utilizing typical commercial methods of conveying and shipping.