The present invention relates to an improved furniture system, particularly a sofa and a bed, which is reduced to a minimum volume for transportation. The minimum volume is created to meet the current requirements for e-commerce. A flexible foldable honeycomb structure is used in manufacturing a supporting structure for a seat and a bed frame, wherein the hexagonal shape of said structure is strong and stable and provides a high bearing capacity versus weight. The honeycomb structure is designed to be foldable and used for saving space and to be easier for delivery in a box that fits in a small car, wherein said structure used flaccid materials that are glued to each other in certain way to open and close easily, wherein the number of layers of the flaccid materials determines the expansion length of the structure and these layers together is called a block of honeycomb.

Disclosed herein is an apparatus to block off a space under a bed frame, the apparatus comprising a longitudinal member configured to fill a gap between a floor and a lower edge of the elongated portion of the bed frame, the first end of the longitudinal member being removably connected to the first leg of the bed frame by a first connector, and the second end of the longitudinal member being removably connected to the second leg of the bed frame by a second connector. Corresponding systems and methods also are disclosed.

Modular mattress systems and methods are described. For example, a modular mattress can include a fabric cover configured to surround at least two foam layers. The fabric cover can include an opening to allow access to an interior region of the fabric cover. The mattress can include a first foam layer positioned within the interior region of the fabric cover, and an encasement layer positioned below the first foam layer. The encasement layer can include a recess configured to receive one or more modular support sections. The mattress can also include a plurality of modular support components received within the recess of the encasement.

An one-piece corner connector for connecting two frame bars at right angles to one another includes a right-angle bracket having two angle legs, an intermediate plate, and two U-profile connecting pieces at right angles, having a middle leg and two side legs for insertion into the plug-in openings in the frame bars which are open at one end. The middle legs of the U-profile connecting pieces are formed on and run with their outer side parallel to the intermediate plate. The one outer side legs of the U-profile connecting pieces are each formed on one of the angle legs and run with their outer side parallel to the outer side of the angle leg. The other inner side legs of the U-profile connecting pieces are connected to one another by means of a wall element which is angled from the intermediate plate.

An improved furniture system, including methods of manufacture, is disclosed. The furniture may be a sofa or a bed, which is reduced to a minimum volume for transportation. A flexible foldable honeycomb structure is used in manufacturing a supporting structure, wherein the hexagonal shape of said structure is strong and stable and provides a high bearing capacity versus weight. The honeycomb structure is designed to be foldable and used for saving space and to be easier for delivery in a box that fits in a small car, wherein said structure used flaccid materials that are glued to each other in certain ways to open and close easily, and wherein the number of layers of the flaccid materials determines the expansion length of the structure.

The demountable functional base can be produced as demounted and allows easy assembly by a single person with its separate parts. The base can be carried without impact during shipment, does not take up much space during transportation with its nested stacking feature, and allows the user to use it in single or double bed size.

Furniture spring systems are configured to provide support for different sized modular seating systems and/or modular bed systems. Slats extend between opposing frame or rail members to provide support to the seating or bed system. The slats have a catch disposed at a first or second end. In the seating and/or bed frame systems, the catch engages a retention member to retain the slat to the frame or rail. Adjustable bed frame systems employing such slats comprise modular bed frames and adjustable head boards and foot boards. Bed frames employing the slats and headboards/footboards thereof adjust in length or width in a variety of different manners. Adjustable bed frames adjust through the use of telescoping members, filler blocks and/or elongate end blocks that have different sizes from the standard uniform elongate support blocks employed in a bed frame.

A system and method for providing an Orbit Sleep Concept Bed according to the present invention includes a rotating bed platform for slowly rotating from side to side to continually reposition during a sleep period, a motor and controller box coupled to the rotating bed platform for rotating the bed platform from side to side to continually reposition during a sleep period, and a base having a pair of side supports and connecting side members supporting the rotating bed. The rotating bed platform includes a platform bed, a top and bottom connection rails running along a length of the platform bed, a set of strap/hammock about an inner side of the platform bed, a thin foam mattress having a thin foam base and a partial foam base, a pair of guide rails along an outer side of the platform bed, each of the pair of guide rails resting upon a set of roller supports coupled to each end of the side supports of the base, and a drive strap coupled to top and bottom rails and engaging the motor and controller box to move the platform bed.

A bed with multiple separable segments includes a first bed body segment including a first platform part and a first support frame; a second bed body segment including a second platform part and a second support frame; and a third bed body segment connected to the first and second bed body segments and including a third platform part and a third support frame; wherein, the first, second and third platform parts together form a platform for bearing loads and are arranged sequentially in a longitudinal direction of the platform; the first and second support frames are detachably connected with the third support frame in a insertion connection manner. The bed with multiple separable segments of the present disclosure may be separated into multiple bed body segments connected in the insertion connection manner, so that stacking or transportation volume is greatly reduced so as to facilitate storage or transportation.

An apparatus for upholstering a truss allows an operator to staple a fabric web to the truss, rotate the truss, further staple the semi-finished truss and cut the fabric web. The truss is fully upholstered after the end surfaces of the truss are wrapped up in fabric and the fabric stapled in place. The apparatus may accommodate different size trusses. A web of fabric is pulled around at least one roller in the apparatus by rotation of two vise mechanisms on opposite sides of the truss.