A method of producing a solid soap containing at least one image embedded within the solid soap includes printing an image on a dissolvable substrate to form an image layer, bringing the image layer into contact with molten soap and allowing the soap to harden so as to embed the image layer within the solid soap. The dissolvable substrate can be a printable icing or frosting sheet and the image can be a high-resolution image. The soap can include a background layer against which the image is visible.

A method of producing a solid soap containing at least one image embedded within the solid soap includes printing an image on a dissolvable substrate to form an image layer, bringing the image layer into contact with molten soap and allowing the soap to harden so as to embed the image layer within the solid soap. The dissolvable substrate can be a printable icing or frosting sheet and the image can be a high-resolution image. The soap can include a background layer against which the image is visible.

A soap reforming assembly includes a housing and a soap collection unit that is coupled to the housing for collecting and transporting pieces of soap when the pieces of soap are dropped into the housing. A heating element is coupled to the housing and the heating element heats the soap collection unit to melt the soap pieces into a fluid soap. A forming unit is positioned within the housing for receiving the fluid soap from the soap collection unit when the heating element produces the fluid soap. The forming unit cools and forms the fluid soap into a bar for bathing. A drawer is slidably positioned in the housing and the drawer receives the bar of soap from the forming unit. The drawer is positionable in an open position having the drawer extending outwardly from the housing to dispense the bar of soap.

A soap reforming assembly includes a housing and a soap collection unit that is coupled to the housing for collecting and transporting pieces of soap when the pieces of soap are dropped into the housing. A heating element is coupled to the housing and the heating element heats the soap collection unit to melt the soap pieces into a fluid soap. A forming unit is positioned within the housing for receiving the fluid soap from the soap collection unit when the heating element produces the fluid soap. The forming unit cools and forms the fluid soap into a bar for bathing. A drawer is slidably positioned in the housing and the drawer receives the bar of soap from the forming unit. The drawer is positionable in an open position having the drawer extending outwardly from the housing to dispense the bar of soap.

A method of molding soap for forming decorative shapes includes a housing that has a top surface, a bottom surface and a perimeter wall that is attached to and extends between the top surface and the bottom surface. A heating unit is mounted in the housing. When turned on the heating unit heats the top surface. A plurality of molds, each has a different shape. One of the molds is selected to define a selected mold. The selected mold is positioned on the top surface such that the selected mold is in thermal communication with the heating unit. A bar soap is positioned in the selected mold. The heating unit is turned on such that the bar soap melts to define fluid soap. The heating unit is turned off to allow the fluid soap to solidify to define a molded soap. The molded soap is removed from the selected mold.

A method of molding soap for forming decorative shapes includes a housing that has a top surface, a bottom surface and a perimeter wall that is attached to and extends between the top surface and the bottom surface. A heating unit is mounted in the housing. When turned on the heating unit heats the top surface. A plurality of molds, each has a different shape. One of the molds is selected to define a selected mold. The selected mold is positioned on the top surface such that the selected mold is in thermal communication with the heating unit. A bar soap is positioned in the selected mold. The heating unit is turned on such that the bar soap melts to define fluid soap. The heating unit is turned off to allow the fluid soap to solidify to define a molded soap. The molded soap is removed from the selected mold.

Methods and systems to manufacture a soap bar comprising post-brew coffee particles are disclosed. A soap bar may comprise multiple post-brew coffee ground particle sizes to take advantage of the benefits associated with each size. For example, the soap bar may comprise espresso grinds (0.20 mm), regular grinds (1.0 mm), and/or coarse grinds (1.5 mm). A saponified fat base, e.g., a milk soap base, a plant oil base, and/or an animal fat base may be obtained and heated to a consistency. Collected post-brew coffee grounds may then be added. The coffee grounds may be anywhere from 1% to 65% of the total weight of the final product, depending on the desired soap quality. The final soap product may comprise coffee ground positive and coffee ground negative layers or portion, or the coffee grounds may be evenly dispersed throughout the product.

Methods and systems to manufacture a soap bar comprising post-brew coffee particles are disclosed. A soap bar may comprise multiple post-brew coffee ground particle sizes to take advantage of the benefits associated with each size. For example, the soap bar may comprise espresso grinds (0.20 mm), regular grinds (1.0 mm), and/or coarse grinds (1.5 mm). A saponified fat base, e.g., a milk soap base, a plant oil base, and/or an animal fat base may be obtained and heated to a consistency. Collected post-brew coffee grounds may then be added. The coffee grounds may be anywhere from 1% to 65% of the total weight of the final product, depending on the desired soap quality. The final soap product may comprise coffee ground positive and coffee ground negative layers or portion, or the coffee grounds may be evenly dispersed throughout the product.

Applicants have developed a physically and chemically stable solid composition containing a soil release polymer and an acidulant. The sour step thus accomplishes both stain removal and residual alkalinity removal. A novel method of using a soil release polymer and an acidulant together in the same post wash step of a laundry wash process is also disclosed. The solid composition is physically stable, even during aqueous dispensing, i.e. non-slumping and non-weeping. The solid could be formed through a melt, cast, or pressed process.

A bar soap recycling device including an enclosure assembly, a tray assembly, an electrical assembly, and a soap assembly is disclosed. These assemblies in conjunction with one another provide a simple solution to recycling used bars of soap. Leftover chips, slivers, or pieces of used soap bars are placed within a mold of the tray assembly. The tray assembly is placed within an enclosure that includes an integrated heating element. The heating element warms the heat conducting mold to the point of melting the used soap bars. A timer determines when the soap bars have had enough time to melt into the shape of the mold. A cooling element in the form of a fan then cools the mold and soap contained therein to resolidify the used bars of soap into a single bar. The resolidified bar of soap is then removed from the mold and ready to be used.