A47C23/05

Mattress with overlapping edge segments
11160387 · 2021-11-02 · ·

A mattress 10 that provides an edge support feature that remains firmly supportive throughout bending of the mattress on an adjustable foundation, while also providing a flat, tailored finish for the side of the mattress. The mattress has a base, an upper surface, and two side walls extending between two end walls such that the base, upper surface, side walls, and end walls define a cavity comprising a mattress support, such as a spring unit, that supports the upper surface above the base. The side walls and/or end walls comprise an edge support system having a plurality of overlapping edge segments.

Open coil spring assemblies

Present embodiments provide various open coil spring assemblies which perform like an encased spring assembly. The embodiments have elastic lacings or connections which connect springs to springs or springs to lacings. Various spring embodiments are provided as well as various arrangements for the elastic lacings. All of these features improve compliance and stability while reducing motion transfer.

SPRING MODULE AND SPRING CUSHION FOR FURNITURE
20230248156 · 2023-08-10 ·

A spring module includes a spring and a spring bracket for accommodating the spring. The spring bracket may have a base, an end cover and a flexible connecting part connecting the base and the end cover. The spring may be fixed in the spring bracket with a predetermined initial pressure. The spring module may be used in a spring cushion for furniture.

OPEN COIL SPRING ASSEMBLIES

Present embodiments provide various open coil spring assemblies which perform like an encased spring assembly. The embodiments have elastic lacings or connections which connect springs to springs or springs to lacings. Various spring embodiments are provided as well as various arrangements for the elastic lacings. All of these features improve compliance and stability while reducing motion transfer.

Machine and method for assembling a bedding foundation

An apparatus for assembling a bedding foundation having spring modules and a frame includes a support configured to receive the frame, a bridge disposed over the support, and staplers movably coupled to the bridge and positioned over the support, each stapler configured to staple a spring module to the frame. The apparatus also includes cameras coupled to the bridge and positioned over the support. Each stapler is operatively associated with one of the cameras and each camera is positioned to provide a field of view toward the support. The apparatus also includes a driver configured to move the frame relative to the support and a controller in communication with the cameras and the driver, the controller configured to receive vision guidance signals from one of the cameras to direct movement of the driver and of the stapler operatively associated with the one of the cameras.

Machine and method for assembling a bedding foundation

An apparatus for assembling a bedding foundation having spring modules and a frame includes a support configured to receive the frame, a bridge disposed over the support, and staplers movably coupled to the bridge and positioned over the support, each stapler configured to staple a spring module to the frame. The apparatus also includes cameras coupled to the bridge and positioned over the support. Each stapler is operatively associated with one of the cameras and each camera is positioned to provide a field of view toward the support. The apparatus also includes a driver configured to move the frame relative to the support and a controller in communication with the cameras and the driver, the controller configured to receive vision guidance signals from one of the cameras to direct movement of the driver and of the stapler operatively associated with the one of the cameras.

Mattress assembly and method
11259644 · 2022-03-01 · ·

A mattress assembly includes a chassis having top and bottom walls and first and second sidewalls that each extend from the top wall to the bottom wall. Inner surfaces of the walls and the sidewalls define an interior cavity. The top and bottom walls each include a first section that is connected to the first sidewall and a second section that is connected to the second sidewall such that the first sections are pivotable relative to the first sidewall and the second sections are pivotable relative to the second sidewall. The first section of the top wall is pivotable relative to the second section of the top wall and the first section of the bottom wall is pivotable relative to the second section of the bottom wall. A spring assembly is configured to be positioned within the interior cavity.

Mattress assembly and method
11259644 · 2022-03-01 · ·

A mattress assembly includes a chassis having top and bottom walls and first and second sidewalls that each extend from the top wall to the bottom wall. Inner surfaces of the walls and the sidewalls define an interior cavity. The top and bottom walls each include a first section that is connected to the first sidewall and a second section that is connected to the second sidewall such that the first sections are pivotable relative to the first sidewall and the second sections are pivotable relative to the second sidewall. The first section of the top wall is pivotable relative to the second section of the top wall and the first section of the bottom wall is pivotable relative to the second section of the bottom wall. A spring assembly is configured to be positioned within the interior cavity.

ELASTIC PAD, ELASTIC PAD ASSEMBLING METHOD AND FURNITURE
20230404280 · 2023-12-21 ·

The present disclosure relates to the field of elastic pads and discloses an elastic pad, an assembling method thereof and a furniture. An elastic pad includes a first elastic module mounting part, a plurality of first elastic modules disposed on the first elastic module mounting part in a predetermined arrangement, and a pad layer on the plurality of first elastic modules. An outer edge of the pad layer and an outer edge of the first elastic module mounting part are connected via a releasable first connection structure, leaving the sides of the elastic pad open or uncovered. The elastic pad has fewer components, a simple structure, lower cost, and improved comfort. Since the first connection structure is releasable, the pad layer can be disassembled, which facilitates assembling and transportation of the elastic pad and reduces required storage space.

ELASTIC PAD, ELASTIC PAD ASSEMBLING METHOD AND FURNITURE
20230404280 · 2023-12-21 ·

The present disclosure relates to the field of elastic pads and discloses an elastic pad, an assembling method thereof and a furniture. An elastic pad includes a first elastic module mounting part, a plurality of first elastic modules disposed on the first elastic module mounting part in a predetermined arrangement, and a pad layer on the plurality of first elastic modules. An outer edge of the pad layer and an outer edge of the first elastic module mounting part are connected via a releasable first connection structure, leaving the sides of the elastic pad open or uncovered. The elastic pad has fewer components, a simple structure, lower cost, and improved comfort. Since the first connection structure is releasable, the pad layer can be disassembled, which facilitates assembling and transportation of the elastic pad and reduces required storage space.