A mattress containing a core section, a high loft non-woven layer at least partially covering a first side of the core section and containing a plurality of heat and flame resistant fibers, bulking fibers, and binder fibers, a ticking layer at least partially covering the high loft non-woven layer and containing a textile layer, a pattern coated layer. The pattern coated layer may be printed on the high loft non-woven layer, the ticking layer, or any layer between the high loft non-woven layer and the ticking layer. The pattern coated layer contains a blend of microencapsulated phase change material (PCM) and a binder, wherein the PCM is fully encapsulated by the binder.

A mattress containing a core section, a high loft non-woven layer at least partially covering a first side of the core section and containing a plurality of heat and flame resistant fibers, bulking fibers, and binder fibers, a ticking layer at least partially covering the high loft non-woven layer and containing a textile layer, a pattern coated layer. The pattern coated layer may be printed on the high loft non-woven layer, the ticking layer, or any layer between the high loft non-woven layer and the ticking layer. The pattern coated layer contains a blend of microencapsulated phase change material (PCM) and a binder, wherein the PCM is fully encapsulated by the binder.

Mattress assemblies include a mattress core assembly and a nested, zipperless mattress ticking assembly for covering the mattress core assembly and a nested, zipperless mattress ticking assembly for covering the mattress core assembly. The nested, zipperless mattress ticking assembly includes an upper mattress ticking assembly having a top side extending over a top side of the mattress core assembly and a peripheral portion extending over a portion of the peripherally-extending side of the mattress core assembly, and a lower mattress ticking assembly having a bottom side extending over the bottom side of the mattress core assembly and a peripheral portion extending over a portion of the peripherally-extending side of the mattress core assembly. The peripheral portions of the upper and lower mattress ticking assemblies overlap each other along the peripherally-extending side of the mattress core assembly. The mattress assembly meets the flammability standards of the 16 CFR 1633.

An air-conditioned mattress includes a mat device, a cover device, and an air-conditioning device. The mat device includes a first mat configured as a three-dimensional structure made from a plurality of elastic thermoplastic filaments that are randomly tangled with each other. The thermoplastic filaments are fixedly connected at contact portions of the thermoplastic filaments in a way that through holes are formed at non-contact portions of the thermoplastic filaments. The cover device covers the mat device and contacts the top surface of the first mat, and the first mat is more air-permeable than the cover device. The air-conditioning device is disposed inside or outside the mat device and provides heated air flow or cooled air flow into the first mat.

Mattress assemblies including fiber panels generally include bicomponent fibers including optically active particles within a core thereof. The bicomponent fibers can be treated with a fire retardant or untreated and blended with fire retardant fibers. The bicomponent fibers are configured to transform radiant body heat of an end user.

A modular sleep apparatus that enables customization of a conventional mattress. The modular sleep apparatus includes a customizable mattress pad casing having pockets into which various inserts may be placed. The more the number of pockets, the greater customization the mattress pad allows. The inserts themselves can be of varying thickness, firmness, and material. In some embodiments, the inserts may also be placed directly over a conventional mattress and held in place with a fitted sheet. In other embodiments, the inserts are placed directly into pockets or envelopes in the top layer of a mattress. In other embodiments, the mattress pad casing is pre-assembled with inserts.

A person support for supporting a person includes a first layer and a resilient second layer. The first layer has a surface topography with a first region with a curvature configured to correspond and generally conform, in an unloaded state, to the shape of a first portion of a person's body. The surface topography has a second region configured to correspond and generally conform, in an unloaded state, to the shape of a second portion of a person's body. The resilient second layer overlays the first layer and forms a person support surface.

A manufacturing apparatus and manufacturing method for manufacturing a three-dimensional filaments-linked structure includes: divided weight information acquisition means which records divided weight information acquired by dividing weight distribution in a height direction of a person in a height axis direction, in correlation with a distance from a top of a head of the person; and three-dimensional linked structure formation means which tangles and fuses filaments of a thermoplastic resin material extruded from an extruder in a three-dimensional net shape, and forms a three-dimensional filaments-linked structure which is long in a product streaming direction, and the three-dimensional linked structure formation means includes filament density control means which controls filament density in the product streaming direction based on the divided weight information. As a result of the configuration, it is possible to promptly, reliably, and efficiently manufacture products with desired specifications for customers who request products with made-to-order specifications.

A mattress in which a vibration is unlikely to be transmitted between different cushion members is provided. The mattress includes a mattress cushion on which a plurality of persons can lie in a left/right direction, the mattress cushion includes a plurality of cushion members that can be separated in the left/right direction, each of the cushion members is formed with a filament three-dimensional bonded member that includes a plurality of filaments, and includes a contact surface that is in contact with another cushion member adjacent to the cushion member and ends of the filaments of the cushion member do not enter the other cushion member adjacent to the cushion member.

A three-dimensional striped structure is provided which is formed by bonding continuous filaments in random in loops, has a longitudinal direction corresponding to an extruding direction, a lateral direction and a thickness direction perpendicular to the extruding direction, and is comprised of a polyethylene thermoplastic resin, a polyester thermoplastic elastomer or a mixture of a polyethylene thermoplastic resin and a polyethylene thermoplastic elastomer. The three dimensional striped structure has an impact resilience of not lower than 13 cm, a hysteresis loss of not higher than 34% and not lower than 13%, and a thermal expansion rate of 0 to 8% in the longitudinal direction before and after a hot-air drying test, and does not shrink during high-temperature sterilization