A foundation for a mattress is formed from one or more single-layer, unitary foam blocks with supports that extend across each foam block's bottom side. The supports provide lateral or longitudinal crosswise support across a bed frame and can be directly attached to the foam block or may be provided in a kit or separately sourced. Legs can be attached to the crosswise supports. The foam block is rigid enough to support a mattress and is compressible so it has a compressed configuration and an expanded configuration, and its bottom side may have channels for the supports. In the compressed configuration, the foundation may be folded and vacuum-sealed in a plastic membrane which provides benefits for storing, shipping, and delivering the foundation. When the foundation is delivered to its place of use, the compressed foundation is removed from its packaging, allowing the foam block to return to its expanded configuration.

A foundation for a mattress is formed from one or more single-layer, unitary foam blocks with supports that extend across each foam block's bottom side. The supports provide lateral or longitudinal crosswise support across a bed frame and can be directly attached to the foam block or may be provided in a kit or separately sourced. Legs can be attached to the crosswise supports. The foam block is rigid enough to support a mattress and is compressible so it has a compressed configuration and an expanded configuration, and its bottom side may have channels for the supports. In the compressed configuration, the foundation may be folded and vacuum-sealed in a plastic membrane which provides benefits for storing, shipping, and delivering the foundation. When the foundation is delivered to its place of use, the compressed foundation is removed from its packaging, allowing the foam block to return to its expanded configuration.

An electric motor driven adjustable mattress has a shared casing in which at least one flat cushion element of a cushion structure and an electric motor driven adjustable support apparatus for supporting the cushion element are accommodated. The support apparatus has two support parts that are adjustable relative to one another, and that on their sides facing the cushion element are provided with spring elements for elastically resiliently supporting the cushion element. For adjusting the support parts relative to one another, an electric motor driven drive apparatus is accommodated in the shared casing.

An electric motor driven adjustable mattress has a shared casing in which at least one flat cushion element of a cushion structure and an electric motor driven adjustable support apparatus for supporting the cushion element are accommodated. The support apparatus has two support parts that are adjustable relative to one another, and that on their sides facing the cushion element are provided with spring elements for elastically resiliently supporting the cushion element. For adjusting the support parts relative to one another, an electric motor driven drive apparatus is accommodated in the shared casing.

An electric motor driven adjustable mattress has a shared casing in which a flat cushion element of a cushion structure and an electric motor driven adjustable support apparatus for supporting the cushion element are accommodated. The support apparatus has two or more support parts that are adjustable relative to one another, and that on their sides facing the cushion element are provided with spring elements for elastically resiliently supporting the cushion element. The support part, in addition to the spring elements situated on the side facing the cushion element, is also provided with further spring elements on the side facing away from the cushion element, so that the support apparatus is provided at least in sections, with spring elements on both sides along its longitudinal extension.

An electric motor driven adjustable mattress has a shared casing in which a flat cushion element of a cushion structure and an electric motor driven adjustable support apparatus for supporting the cushion element are accommodated. The support apparatus has two or more support parts that are adjustable relative to one another, and that on their sides facing the cushion element are provided with spring elements for elastically resiliently supporting the cushion element. The support part, in addition to the spring elements situated on the side facing the cushion element, is also provided with further spring elements on the side facing away from the cushion element, so that the support apparatus is provided at least in sections, with spring elements on both sides along its longitudinal extension.

A dual firmness vehicle seat and a method of forming the same is provided. In an embodiment, a vehicle seat assembly includes a seat bottom, and a seatback disposed on the seat bottom. At least one of the seat bottom and seatback includes a first cushion region having a first initial load deflection value, and a second cushion region having a second initial load deflection value different from the first initial load deflection value. The seat assembly further includes a non-continuous trench defined by and between the first cushion region and the second cushion region and having a base forming a cavity therebetween, and connecting regions disposed within the cavity above the base extending between the first and second cushion regions to inhibit flexing between the first and second cushion regions.

Embodiments of a mattress and methods of manufacturing the same, wherein the mattress includes a body having one or more openings for removable inserts that a user can position within the openings to adjust the mechanical characteristics of the mattress, including the amount and location of support provided by the mattress to the user. Some embodiments of the mattress include one or more covers, such as a fire-retardant cover, that can encompass the mattress body while still allowing a user to access the openings of mattress body.

The invention provides a contouring system configured to be modified to provide a support surface, such as a backrest, seat base, or mattress, having contours to suit the needs of its user.

A method for customizing a mattress includes acquiring a three dimensional image of a body of a user and preparing, by a processor, a three dimensional model of the body of the user using the three-dimensional image. The method also includes dividing, by the processor, the three dimensional model into a plurality of sections arranged parallel to each other and arrayed along a height of the three dimensional model, and determining a downward pressure to be exerted by each of the plurality of sections on the mattress. The method further includes determining, by the processor, one or more parameters associated with at least one portion of the mattress adapted to be arranged underneath an associated section when person lies on the mattress based on the determined downward pressure or topography.