A spring core is provided that includes a plurality of coil springs having an upper portion and a lower portion that collectively define an interior cavity. The spring core further includes a continuous upper fabric layer that covers each coil spring and defines a recess in the interior cavity of each coil spring. A cushioning layer is positioned atop the continuous upper fabric layer and extends into the recess in the interior cavity of each coil spring. A mattress assembly is further provided that includes the spring core, an upper body supporting layer, and a lower foundation layer. Methods of producing a spring core are further provided.

The present application provides a cushion having a core layer and a quilt support/comfort layer. The core layer may comprise innersprings, foams, air cells, or combinations thereof. The support/comfort layer comprises a sleep layer that simulates a conventional quilted fabric layer. The sleep layer includes a thick, comfort fabric and a backing fabric, which backing fabric may be the same as the thick, comfort fabric. The sleep layer is formed by coupling the thick, comfort fabric to the backing fabric to form a plurality of individual pockets in which micro spring coils are placed. The micro spring coils have less uncompressed height than conventional innerspring coils. The sleep layer coupling is formed by spot coupling without using a metal needle to stitch the layers together. In other words, the spot coupling may comprise an adhesive or weld.

A three dimensional polymeric fiber matrix layer for use in a bedding product such as a mattress is disclosed. The three dimensional polymeric fiber matrix layer generally includes a plurality of randomly oriented polylactide (PLA) fibers bonded at coupling points between adjacent PLA fibers and having a free volume per unit area of the layer.

A three dimensional polymeric fiber matrix layer for use in a bedding product such as a mattress is disclosed. The three dimensional polymeric fiber matrix layer generally includes a plurality of randomly oriented polylactide (PLA) fibers bonded at coupling points between adjacent PLA fibers and having a free volume per unit area of the layer.

A pre-conditioned three dimensionally polymeric fiber matrix layer for use in a bedding product such as a mattress is disclosed. The pre-conditioned three dimensionally polymeric fiber matrix layer generally includes an extruded three dimensional polymeric fibrous layer and a foam material, e.g., polyurethane, latex or the like, disposed within the fibrous layer and occupying at least a portion of the free volume in the layer, wherein a portion of the coupling points and the randomly oriented polymer fibers are broken so as to change a mechanical property of the pre-conditioned three dimensionally polymeric fiber matrix layer relative to the three dimensionally polymeric fiber matrix layer without pre-conditioning.

A pre-conditioned three dimensionally polymeric fiber matrix layer for use in a bedding product such as a mattress is disclosed. The pre-conditioned three dimensionally polymeric fiber matrix layer generally includes an extruded three dimensional polymeric fibrous layer and a foam material, e.g., polyurethane, latex or the like, disposed within the fibrous layer and occupying at least a portion of the free volume in the layer, wherein a portion of the coupling points and the randomly oriented polymer fibers are broken so as to change a mechanical property of the pre-conditioned three dimensionally polymeric fiber matrix layer relative to the three dimensionally polymeric fiber matrix layer without pre-conditioning.

A foam core (12) for a cushion (8, 9) of a seat part (2) or a reclining part or a back rest (3) of a piece of upholstered furniture (1) or a motor vehicle seat (11) or for a mattress or support surface of a piece of reclining furniture, with a core base (13) of foam material, in particular of cold foam, visco foam, latex foam or molded foam, there being in the core base (13) a plurality of spring strips (14) which run preferably at least essentially parallel to one another. It is provided that at least one spring strip (14) has an in particular pultruded fiber core (20) which has preferably glass fibers, and a mantle (21) of a thermoplastic material, in particular of polypropylene, which surrounds the fiber core (20).

Embodiments include a dual density mattress including a base, the base having a first density, a plurality of cavities, where the plurality of cavities are defined by the base, a plurality of foam pillars, the foam pillars having a second density different from the first density, where the plurality of foam pillars are operably configured to be positioned within the plurality of cavities.

An inflatable bed with air permeability includes a bed body including a top panel, an enclosing wall and a bottom panel, a top cover, a first pull strap, and a second pull strap which are both endless. A top side of the first pull strap is connected to an inner wall of the top panel, and a bottom side of the first pull strap is connected to an inner side wall of the enclosing wall. A bottom side of the second pull strap is connected to an inner wall of the bottom panel, and a top side of the second pull strap is connected to the inner side wall of the enclosing wall. The first net-shaped pull strap includes two first air permeable sections parallel to each other, two second net-shaped air permeable sections parallel to each other and four connection sections distributed in a rectangular array.

A mattress includes a first, phase changeable component and a thermal management system adapted to control the temperature of the phase changeable component in order to change the firmness of the mattress. Some embodiments of the mattress include an optional single phase component. The firmness can can be made spatially and/or temporally uniform or nonuniform, and can be controlled based on one or more sensed parameters.