A plurality of orthotic systems are provided. One bi-layer system is constructed from a single sheet of fabric that is molded into two layers. One tri-layer system includes a base layer; a mid-layer, and an upper layer. The upper layer is joined to the mid-layer and the mid-layer is joined to the base layer. The coupling of the base layer, the mid-layer and the upper layer create a rear spring section, a mid-spring section and a front spring section in which the upper layer is suspended over the mid-layer and the heel portion is suspended on the proximal heel end of the base layer.

A plurality of orthotic systems are provided. One bi-layer system is constructed from a single sheet of fabric that is molded into two layers. One tri-layer system includes a base layer; a mid-layer; and an upper layer. The upper layer is joined to the mid-layer and the mid-layer is joined to the base layer. The coupling of the base layer, the mid-layer and the upper layer create a rear spring section, a mid-spring section and a front spring section in which the upper layer is suspended over the mid-layer and the heel portion is suspended on the proximal heel end of the base layer.

Foot support components include plural foot support members (e.g., arched slats or other support members) forming at least a portion of a footbed for a sole structure/article of footwear. Spacings between individual foot support members enable selective activation of one or more individual members, thereby providing support where needed and enhancing overall comfort without overly stiffening the footbed. When made from sufficiently rigid/resilient materials, the foot support components may apply return energy to the wearer's foot. This may occur, for example, by vertically deflecting (e.g., flattening out) one or more foot support members under applied force, and then the deflected foot support member(s) will spring back to and/or toward its/their original shape when the force sufficiently abates/relaxes.

An article of footwear has an upper, an outsole attached to the upper, and a midsole. The outsole includes a ground-engaging surface and an inner surface disposed on opposite sides. The midsole has a footbed and a bottom surface disposed on opposite sides. The bottom surface opposes the inner surface to define a cavity therebetween. The article of footwear also includes a first series of projections extending into the cavity from one of the inner surface and the bottom surface in a first direction toward the other of the inner surface and the bottom surface. The article of footwear also includes a second series of projection extending into the cavity from one of the inner surface and the bottom surface in the first direction toward the other of the inner surface and the bottom surface. The article of footwear also includes a quantity of particulate matter disposed within the cavity.

An insole having, a base layer, a top layer fixedly secured to the base layer, a middle layer comprised of the base layer and the top layer positioned between the base layer and the top layer, a pressure projection extending upwardly from within the middle layer and extending past an upper surface of the upper layer, the projection including a disc fixedly secured within the middle layer, an annular ring fixedly secured atop the disc, a circular metal insert fixedly secured atop the disc within the annular ring, the circular metal insert having a horseshoe-shaped aperture therein. The insole may also include projections either positioned proximate an inside arch and/or positioned proximate an outside arch. The insole may also comprise a projection positioned proximate to a midfoot region.

A heel pad for placement within a shoe and a method of use. The heel pad includes a pliable body, a filler element contained within the pliable body, and a malleable member fastened within the pliable body and extending along at least part of a length of the pliable body. In use, the heel pad is positioned in a heel section of the shoe. A longitudinal end of the heel pad is folded along an upper edge of the heel section of the shoe. The folded longitudinal end of the heel pad is affixed to an outer surface of the heel section of the shoe.

An elongate strap support system for anatomical support, pain reduction, or therapeutic treatment includes a package containing a first elongate strap support and at least one additional elongate strap support. In one example, the first elongate strap support includes a woven fabric support layer including synthetic fibers. The woven fabric is shaped so as to form an elongated strap with rounded portions. The woven fabric is substantially resistant to stretching in one direction under such test conditions as those specified in ASTM D3759. The first elongate strap support additionally includes an adhesive layer on the support layer for adhesive attachment of the woven fabric support layer to an outer skin surface of a body and a removable cover layer on the adhesive layer.

The present invention provides an outsole, comprising, at least one recess located at a ground engaging or outer surface of the outsole and having: (a) a depth of between 10% to 95% of the maximum thickness of the outsole; and (b) an area that covers between 10% to 95% of the entire ground engaging or outer surface of the outsole.

An apparatus includes a heel section, a mid-foot section, and a toe section. The heel section, the mid-foot section, and the toe section collectively have a geometric shape having a first slope of a polarity along an inner edge of the apparatus from the toe section to the heel section and a second slope of the polarity along the inner edge of the apparatus to an outer edge of the apparatus at the toe section.

Midsoles, and articles of footwear having such midsoles, with a distal surface profile based, in whole or in part, on a pressure map of pressures exerted on the bottom of a human foot when in contact with the ground are provided. The pressure map may be a measurement of the pressures exerted on the bottom of a human foot during, for example, standing, walking, or running (e.g., a natural gait). The distal surface profile of a midsole and an article of footwear may be defined, at least in part, by a plurality of cushioning projections extending from the midsole and having predetermined height profiles based on a pressure map. Methods of making midsoles and articles of footwear including a distal surface profile based, in whole or in part, on a pressure map are also provided.