A61F13/5125

Nonwoven Webs With Hydrophobic And Hydrophilic Layers

A nonwoven web for use in an absorbent article is described. The nonwoven web has first and second nonwoven layers. The first nonwoven layer has a first plurality of fibers, an additive disposed, at least in part, on a portion of the first plurality of fibers, a first side and an opposing second side, wherein second side has a plurality of discontinuities. The second nonwoven layer has a second plurality of fibers, a first surface and an opposing second surface, and a plurality of tufts extending through at least a portion of the discontinuities in the first nonwoven layer, wherein the second nonwoven layer is attached to the first nonwoven layer such that at least a portion of the second plurality of fibers are in liquid communication with the first nonwoven layer, wherein the first nonwoven layer is hydrophobic and the second nonwoven layer is hydrophilic.

Topsheet comprising natural fibers with good mechanical strength

A topsheet for use with an absorbent article is provided and comprises a first layer and a second layer. The first layer may be a spunlace nonwoven and may comprise at least 15% by weight of natural fibers by total weight of the first layer. The first layer may comprise a plurality of protrusions and a plurality of apertures. The first layer and the second layer may be in contact with each other between the majority of the protrusions. The second layer may have a plurality of apertures at least partially aligned with the apertures of the first layer. The first layer may have a minimum CD strength of at least 3N/(5 cm), according to the Tensile Strength Test Method.

THREE-DIMENSIONAL NONWOVEN MATERIALS AND METHODS OF MANUFACTURING THEREOF

Three dimensional nonwoven materials and methods of manufacturing such materials are disclosed. An absorbent article can include an absorbent body and an outer cover. The absorbent article can also include a fluid-entangled nonwoven material. The absorbent body can be disposed between the fluid-entangled nonwoven material and the outer cover. The fluid-entangled nonwoven can include a first surface and a second surface. The nonwoven material can also include a plurality of nodes extending away from abase plane on the first surface towards the absorbent body. The nonwoven material can further include a plurality of openings extending from the first surface to the second surface through the fluid-entangled nonwoven material. Individual openings of the plurality of openings can be disposed between adjacent nodes of the plurality of nodes.

Topsheet comprising natural fibers with good mechanical strength

A topsheet for use with an absorbent article is provided and comprises a first layer and a second layer. The first layer is a spunlace nonwoven and comprises at least 15% by weight of natural fibers by total weight of the first layer. The first layer comprises a plurality of protrusions and a plurality of apertures. The first layer and the second layer are in contact with each other between the plurality of the protrusions. The second layer has a plurality of apertures at least partially aligned with the apertures of the first layer. The first layer has a minimum CD strength of at least 3N/(5 cm), according to the Tensile Strength Test Method.

Absorbent article
11266547 · 2022-03-08 · ·

A liquid permeable surface sheet (3) includes an upper layer non-woven fabric (20) which is provided at the skin side, and which is hydrophilic, and a lower layer non-woven fabric (21) which is provided at the non-skin side, and which is water repellent. Multiple apertures (22) are formed which penetrate the upper layer non-woven fabric and the lower layer non-woven fabric. Accordingly, body fluid transfers smoothly through the apertures to an absorbent body. The upper layer non-woven fabric at the skin side is made to be hydrophilic such that body fluid readily permeates therethrough. The lower layer non-woven fabric at the non-skin side is made to be water repellent such that the body fluid which has passed through is not readily absorbed again. Accordingly, the backflow amount of body fluid can be reduced.

THREE-DIMENSIONAL NONWOVEN MATERIALS AND METHODS OF MANUFACTURING THEREOF

Three dimensional nonwoven materials and methods of manufacturing such materials are disclosed. In one embodiment, a nonwoven material comprising a plurality of fibers can include a first surface and a second surface. The first surface can be opposite from the second surface. The nonwoven material can include a plurality of nodes extending away from a base plane on the first surface. At least a majority of the plurality of nodes have an anisotropy value greater than 1.0 as determined by the Node Analysis Test Method.

THREE-DIMENSIONAL NONWOVEN MATERIALS AND METHODS OF MANUFACTURING THEREOF

Three dimensional nonwoven materials and methods of manufacturing such materials are disclosed. In one embodiment, a nonwoven material comprising a plurality of fibers may comprise a first surface and a second surface, the first surface being opposite from the second surface, and an apertured zone. The apertured zone may comprise a plurality of nodes extending away from a base plane on the first surface, a plurality of connecting ligaments interconnecting the plurality of nodes, wherein a majority of the plurality of nodes include at least three connecting ligaments connecting to adjacent nodes, and a plurality of openings providing a percent open area for the apertured zone of the nonwoven material from about 10% to about 60%, as determined by the Material Sample Analysis Test Method.

THREE-DIMENSIONAL NONWOVEN MATERIALS AND METHODS OF MANUFACTURING THEREOF

Three dimensional nonwoven materials and methods of manufacturing such materials are disclosed. In one embodiment, a nonwoven material may comprise a plurality of fibers, a first surface, and an apertured zone comprising: a plurality of nodes extending away from a base plane on the first surface, a plurality of connecting ligaments interconnecting the plurality of nodes, wherein a majority of the plurality of nodes include at least three connecting ligaments connecting to adjacent nodes, and a plurality of openings. The apertured zone may further comprise a lane of nodes which extends substantially in the longitudinal direction, and wherein the lane of nodes extending substantially in the longitudinal direction is formed of longitudinally adjacent nodes which are aligned such that lines drawn between centers of longitudinally adjacent nodes within the lane of nodes each form an angle with respect to the longitudinal direction of less than about 20 degrees.

THREE-DIMENSIONAL NONWOVEN MATERIALS AND METHODS OF MANUFACTURING THEREOF

Three dimensional nonwoven materials and methods of manufacturing such materials are disclosed. In one embodiment, a nonwoven material may comprise a plurality of fibers and may further comprise an opposing first surface and a second surface, an apertured zone comprising a plurality of nodes extending away from a base plane on the first surface, a plurality of connecting ligaments interconnecting the plurality of nodes, and a plurality of openings providing a percent open area for the apertured zone that is greater than about 15%, as determined by the Material Sample Analysis Test Method. The material may further comprise a first and second side zones with the nonwoven material having a material width and the first and second side zones having first and second side zone widths, and wherein each of the first and second side zone widths are between about 5% and about 25% of the nonwoven material width.

THREE-DIMENSIONAL NONWOVEN MATERIALS AND METHODS OF MANUFACTURING THEREOF

Three dimensional nonwoven materials and absorbent articles comprising such materials are disclosed. In one embodiment, an absorbent article may comprise an outer cover, a bodyside liner, an absorbent body, and a nonwoven material coupled to the bodyside liner. The nonwoven material may comprise an apertured zone providing a percent open area for the apertured zone that is greater than about 15%. The nonwoven material may be coupled to liner by a front waist bond forming a front waist bonding region which extends through the apertured zone and a rear waist bond forming a rear waist bonding region, wherein the rear waist bonding region has a length that is between about 2% and about 10% of the material length and the front waist bonding region has a length that is between about 20% and about 50% of the material length.