A wearable infusion pump assembly. The wearable infusion pump assembly includes a reservoir for receiving an infusible fluid and a fluid delivery system configured to deliver the infusible fluid from the reservoir to an external infusion set. The fluid delivery system includes a controller, a pump assembly for extracting a quantity of infusible fluid from the reservoir and providing the quantity of infusible fluid to the external infusion set, the pump assembly comprising a pump plunger, the pump plunger having distance of travel, the distance of travel having a starting position and an ending position, at least one optical sensor assembly for sensing the starting position and ending position of the pump plunger distance of travel and sending sensor output to the controller, and a first valve assembly configured to selectively isolate the pump assembly from the reservoir, wherein the controller receives the sensor output and determines the total displacement of the pump plunger.

A wearable infusion pump assembly. The wearable infusion pump assembly includes a reservoir for receiving an infusible fluid and a fluid delivery system configured to deliver the infusible fluid from the reservoir to an external infusion set. The fluid delivery system includes a controller, a pump assembly for extracting a quantity of infusible fluid from the reservoir and providing the quantity of infusible fluid to the external infusion set, the pump assembly comprising a pump plunger, the pump plunger having distance of travel, the distance of travel having a starting position and an ending position, at least one optical sensor assembly for sensing the starting position and ending position of the pump plunger distance of travel and sending sensor output to the controller, and a first valve assembly configured to selectively isolate the pump assembly from the reservoir, wherein the controller receives the sensor output and determines the total displacement of the pump plunger.

Various exemplary methods, systems, and devices for injection pump needle mechanics are provided.

Various exemplary methods, systems, and devices for injection pump needle mechanics are provided.

A drug-delivery device is provided including a drug reservoir configured to contain a fluid drug, a needle cartridge comprising a plurality of needle assemblies, a drive member, a pump, one or more springs, a loading button and a dosing button. The device is configured to use work done by the user in actuating the loading button to load the one or more springs. When the user actuates the dosing button after actuating the loading button, the device is configured to (i) release the one or more loaded springs to operate the drive member to drive a needle assembly that is in operational alignment with the drive member from a retracted position to an injection position, (ii) drive the pump to pump fluid drug from the drug reservoir through the driven needle assembly, and (iii) retract the driven needle assembly from the injection position to the retracted position.

A drug-delivery device is provided including a drug reservoir configured to contain a fluid drug, a needle cartridge comprising a plurality of needle assemblies, a drive member, a pump, one or more springs, a loading button and a dosing button. The device is configured to use work done by the user in actuating the loading button to load the one or more springs. When the user actuates the dosing button after actuating the loading button, the device is configured to (i) release the one or more loaded springs to operate the drive member to drive a needle assembly that is in operational alignment with the drive member from a retracted position to an injection position, (ii) drive the pump to pump fluid drug from the drug reservoir through the driven needle assembly, and (iii) retract the driven needle assembly from the injection position to the retracted position.

An inventive medical device for transcutaneously inserting a cannula into body tissue. The device has a cannula with a wall that at least partially encloses a lumen. The device also has a patch for mounting onto skin of a user. The patch has a base and has a reservoir for storing a medical fluid. The patch also has a spring driven inserter. The inserter has a drive that urges the cannula from a storage position within the patch to an inserted position within the body tissue. The inserter also has a lock configured for securing the drive in a fixed position. The lock is fixedly connected to the drive and has a snap closure. Also disclosed is a medication pump that is fluidly connectable to the cannula. A method of transcutaneously using the medical device to transcutaneously insert a cannula into body tissue is also disclosed.

An inventive medical device for transcutaneously inserting a cannula into body tissue. The device has a cannula with a wall that at least partially encloses a lumen. The device also has a patch for mounting onto skin of a user. The patch has a base and has a reservoir for storing a medical fluid. The patch also has a spring driven inserter. The inserter has a drive that urges the cannula from a storage position within the patch to an inserted position within the body tissue. The inserter also has a lock configured for securing the drive in a fixed position. The lock is fixedly connected to the drive and has a snap closure. Also disclosed is a medication pump that is fluidly connectable to the cannula. A method of transcutaneously using the medical device to transcutaneously insert a cannula into body tissue is also disclosed.

A fluid pathway connection includes a piercing member, a connection hub, and a sliding pierceable seal, wherein the sliding pierceable seal is configured to move from a first position, where the piercing member is initially retained within a sterile cavity between the connection hub and the sliding pierceable seal, to a second position, where the pierceable seal has been penetrated by the piercing member. A filter may be utilized to enclose the sterile cavity from the outside environment. The fluid pathway connection may further be configured to move to a third position where one or more interconnects and/or one or more corresponding contacts are permitted to transmit a signal to the user. Such fluid pathway connections may be integrated into a drug container having a barrel and a plunger seal. A drug delivery pump includes such integrated fluid pathway connections and drug containers.

A fluid pathway connection includes a piercing member, a connection hub, and a sliding pierceable seal, wherein the sliding pierceable seal is configured to move from a first position, where the piercing member is initially retained within a sterile cavity between the connection hub and the sliding pierceable seal, to a second position, where the pierceable seal has been penetrated by the piercing member. A filter may be utilized to enclose the sterile cavity from the outside environment. The fluid pathway connection may further be configured to move to a third position where one or more interconnects and/or one or more corresponding contacts are permitted to transmit a signal to the user. Such fluid pathway connections may be integrated into a drug container having a barrel and a plunger seal. A drug delivery pump includes such integrated fluid pathway connections and drug containers.