A method for preparing a molybdenum-bismuth-based composite metal oxide.

The present invention provides a method for producing a catalyst for ammoxidation, comprising steps of: preparing a catalyst precursor slurry comprising a liquid phase and a solid phase; drying the catalyst precursor slurry to obtain dry a particle; and calcining the dry particle to obtain a catalyst for ammoxidation, wherein the solid phase of the catalyst precursor slurry comprises an aggregate containing a metal and a carrier, metal primary particles constituting the aggregate have a particle size of 1 μm or smaller, and an average particle size of the metal primary particles is 40 nm or larger and 200 nm or smaller.

The present invention provides a method for producing a catalyst for ammoxidation, comprising steps of: preparing a catalyst precursor slurry comprising a liquid phase and a solid phase; drying the catalyst precursor slurry to obtain dry a particle; and calcining the dry particle to obtain a catalyst for ammoxidation, wherein the solid phase of the catalyst precursor slurry comprises an aggregate containing a metal and a carrier, metal primary particles constituting the aggregate have a particle size of 1 μm or smaller, and an average particle size of the metal primary particles is 40 nm or larger and 200 nm or smaller.

A catalyst containing, as an essential component, molybdenum; bismuth; and cobalt, in which a sum (S) of ratios of peak intensities expressed by the following formula in an X-ray diffraction pattern obtained by using CuKα rays as an X-ray source is 42 or more and 113 or less.

S={(peak intensity at 2θ=14.1°±0.1°+(peak intensity at 2θ=25.4°±0.1°)+(peak intensity at 2θ=28.5°±0.1°)}/(peak intensity at 2θ=26.5°±0.1°)×100

A catalyst containing, as an essential component, molybdenum; bismuth; and cobalt, in which a sum (S) of ratios of peak intensities expressed by the following formula in an X-ray diffraction pattern obtained by using CuKα rays as an X-ray source is 42 or more and 113 or less.

S={(peak intensity at 2θ=14.1°±0.1°+(peak intensity at 2θ=25.4°±0.1°)+(peak intensity at 2θ=28.5°±0.1°)}/(peak intensity at 2θ=26.5°±0.1°)×100

A catalyst containing, as an essential component, molybdenum; bismuth; and cobalt, in which, with respect to a peak intensity at 2θ=25.3°±0.2° in an X-ray diffraction pattern obtained by using CuKα rays as an X-ray source, a changing rate (Q1) per 1000 hours of reaction time represented by the following formulae (1) to (4) is 16 or less.

Q1={(U1/F1−1)×100}/T×1000  (1)

F1=(peak intensity of catalyst before oxidation reaction at 2θ=25.3°±)0.2°/(peak intensity of catalyst before oxidation reaction at 2θ=26.5°±0.2°)×100  (2)

U1=(peak intensity of catalyst after oxidation reaction at 2θ=25.3°±0.2°)/(peak intensity of catalyst after oxidation reaction at 2θ=26.5°±0.2°)×100  (3)

T=time (hr) during which oxidation reaction is carried out  (4)

A catalyst containing, as an essential component, molybdenum; bismuth; and cobalt, in which, with respect to a peak intensity at 2θ=25.3°±0.2° in an X-ray diffraction pattern obtained by using CuKα rays as an X-ray source, a changing rate (Q1) per 1000 hours of reaction time represented by the following formulae (1) to (4) is 16 or less.

Q1={(U1/F1−1)×100}/T×1000  (1)

F1=(peak intensity of catalyst before oxidation reaction at 2θ=25.3°±)0.2°/(peak intensity of catalyst before oxidation reaction at 2θ=26.5°±0.2°)×100  (2)

U1=(peak intensity of catalyst after oxidation reaction at 2θ=25.3°±0.2°)/(peak intensity of catalyst after oxidation reaction at 2θ=26.5°±0.2°)×100  (3)

T=time (hr) during which oxidation reaction is carried out  (4)

Methods and a reactor system for producing acetic acid in a selective oxidation (SO) reactor are provided. An example method includes providing a fresh feed stream to the SO reactor, wherein the fresh feed stream includes a light hydrocarbon feed stream, a carbon dioxide feed stream, and a steam feed stream. Acetic acid is formed in the SO reactor. An acetic acid product stream is separated from a reactor effluent stream in a scrubber. A recycle gas stream is obtained from the scrubber. At least a portion of the recycle gas stream is combined into the fresh feed stream to the SO reactor.

The present invention relates to a process for preparing a cobalt-containing Fischer-Tropsch synthesis catalyst with good physical properties and high cobalt loading. In one aspect, the present invention provides a process for preparing a supported cobalt-containing Fischer-Tropsch synthesis catalyst, said process comprising the following steps of: (a) impregnating a support powder or granulate with a cobalt-containing compound; (b) calcining the impregnated support powder or granulate and extruding to form an extrudate; or extruding the impregnated support powder or granulate to form an extrudate and calcining the extrudate; and (c) impregnating the calcined product with a cobalt-containing compound; or forming a powder or granulate of the calcined product, impregnating with a cobalt-containing compound and extruding to form an extrudate.

A catalyst for oxidative dehydrogenation (ODH) of ethane with an empirical formula Mo—V—Te—Nb—Pd—O produced using a process comprising impregnation of the Pd component on the surface of the catalyst following a calcination step using a Pd compound free of halogens. The resulting catalyst can be used in both diluted and undiluted ODH processes and shows higher than expected activity without any loss of selectivity.