The present invention relates to methods for producing coated metal bodies by applying a metal powder composition to a metal body, such that a coated metal body is obtained, the coating of which contains one or more wax components; heating the coated metal body to the melting temperature of at least one of the wax components and subsequent cooling to room temperature, such that a coated metal body is obtained; and thermally treating the coated metal body in order to achieve alloy formation between metal portions of metal body and metal powder composition, wherein the metal body comprises nickel, cobalt, copper and/or iron and the metal powder composition comprises a metal component in powder form, which contains aluminium, silicon or magnesium in elemental or alloyed form. By melting and cooling the wax, the method makes metal bodies having a more uniform alloy coverage accessible. The invention furthermore relates to methods wherein the metal body is subsequently treated with a basic solution. The present invention additionally comprises the metal bodies obtainable by the method according to the invention, which find application as load-bearing and structural components, for example, and in catalyst converter technology.

A method for producing a catalyst system for gas reactions comprising at least one planar structure of noble metal having gas-permeable openings, comprising the steps of:

(1) providing at least one noble metal powder consisting of at least substantially spherical noble metal particles, and

(2) repeatedly applying the noble metal powder or powders provided in step (1) in layers to a substrate in a build chamber, respectively followed by an at least partial melting of the respective noble metal powder applied as a layer with high-energy radiation, and allowing the melted noble metal powder to solidify within the scope of additive manufacturing.

A catalyst for decomposition of hydrocarbons that is hard to cause deterioration of catalytic properties and suitable for producing hydrogen in a highly efficient manner for a long period is provided. The catalyst for the decomposition of hydrocarbons includes a nickel-containing layer exposed on a support layer selected from the group consisting of iron, cast iron, steel, copper, nickel, copper alloy, and iron nickel alloy. The catalyst for decomposition of hydrocarbons is produced by contacting a raw material of the catalyst with methane gas at an elevated temperature of 800° C. for 4 to 72 hours with an average residence time beyond 14 minutes. The catalyst further includes an interlayer comprising copper between the support layer and the nickel-containing layer, or the support layer is copper or copper alloy.

The present disclosure generally relates to a process for coating a scaffold, and in particular a process for coating a scaffold of a static mixer using catalytic liquid suspensions. The present disclosure also generally relates to a process for preparing a catalytically coated scaffold comprising applying a catalytic liquid suspension to a surface of a scaffold to provide a coating containing catalytically reactive sites on the surface of the coated scaffold.

A catalyst for preparing a synthesis gas includes: a mesoporous Al.sub.2O.sub.3 support including mesopores having a pore size of about 1 nm to about 30 nm; metal nanoparticles supported in the mesopores of the mesoporous Al.sub.2O.sub.3 support wherein the metal nanoparticles have a particle size of less than or equal to about 20 nm; and a metal oxide coating layer including particles wherein the metal oxide coating layer is coated on the surface of the mesoporous Al.sub.2O.sub.3 support and includes mesopores having a pore size of about 2 nm to about 50 nm.

The present invention provides an exhaust gas purification catalyst including a base material and a catalyst layer 20 that is arranged on the base material. The catalyst layer 20 includes a catalyst metal and a carrying material carrying the catalyst metal. The catalyst layer 20 satisfies below: (1) in a pore distribution curve measured by a mercury porosimeter, a peak for the largest pore volume exists within a range of a pore diameter equal to or more than 1 μm and not more than 10 μm; and (2) on an electron microscopy observation image (with a 1000-fold magnification) of a surface of the catalyst layer 20, when areas of a plurality of voids comprised in the electron microscopy observation image are respectively calculated, a standard deviation for the areas of the plurality of voids is not more than 30 μm.sup.2.

Disclosed herein are a catalyst composition, catalyst devices, and methods for removing formaldehyde, volatile organic compounds, and other pollutants from an air flow stream. The catalyst composition including manganese oxide, optionally one or more of alkali metals, alkaline earth metals, zinc, iron, binder, an inorganic oxide, or carbon.

Embodiments of the present invention relates to two improved catalysts and associated processes that directly converts carbon dioxide and hydrogen to liquid fuels. The catalytic converter is comprised of two catalysts in series that are operated at the same pressures to directly produce synthetic liquid fuels or synthetic natural gas. The carbon conversion efficiency for CO.sub.2 to liquid fuels is greater than 45%. The fuel is distilled into a premium diesel fuels (approximately 70 volume %) and naphtha (approximately 30 volume %) which are used directly as “drop-in” fuels without requiring any further processing. Any light hydrocarbons that are present with the carbon dioxide are also converted directly to fuels. This process is directly applicable to the conversion of CO.sub.2 collected from ethanol plants, cement plants, power plants, biogas, carbon dioxide/hydrocarbon mixtures from secondary oil recovery, and other carbon dioxide/hydrocarbon streams. The catalyst system is durable, efficient and maintains a relatively constant level of fuel productivity over long periods of time without requiring re-activation or replacement.

Disclosed are a P—N heterojunction composite material supported on the surface of nickel foam, a preparation method therefor and the application thereof. The composite material is a supported catalyst which can be used to remove pollutants in water by means of photoelectrocatalysis. The method comprises firstly modifying, by means of a hydrothermal method, a layered nickel-iron bimetallic hydroxide nanosheet on the surface of clean nickel foam, and then modifying cobalt oxide nanowires on the surface of the layered nickel-iron bimetallic hydroxide nanosheet by means of a mixed solvent-thermal method, so as to obtain a P—N heterojunction catalyst composite material supported on the surface of nickel foam (Ni foam@NiFe-LDH/Co.sub.3O.sub.4). The composite material has a good response to visible light, which can greatly enhance the absorption and utilization of light, and is further beneficial to enhance the performance of the catalyst.

A method of preparing a mesoporous carbon composite material having a mesoporous carbon phase and preformed metal nanoparticles located within the mesoporous carbon phase. The present invention also relates to a mesoporous carbon composite material and to a substrate having a film of such mesoporous carbon composite material.