Patent classifications
B02B5/02
PROTEIN BEVERAGE MADE FROM BREWER'S SPENT GRAIN, METHOD AND APPARATUS FOR PRODUCING SAME
The group of inventions relates to the food industry, namely, to a method and device for processing brewer's spent grains. The invention makes it possible to obtain a gluten-free protein drink with a protein content of at least 10.0 wt. % dry weight. The principle of the invention is based on the technology of preparing brewer's spent grains for the extraction of nutrients and their extraction by mechanical processing on the proposed industrial line. The essence of the method lies in the fact that brewer's spent grains are loosened on a vibrating screen, crushed in a colloid mill, with the addition of water in a ratio of 0.5:1 to 1:1 with respect to the grains, to obtain a paste-like homogeneous mass, and then this mass is processed in a screw extractor for further grinding and separation into 2 fractions, namely: a suspension with a water content of 90-95%, which all nutrients remain in, including the proteins of the brewer's spent grains, and crushed husks of the brewer's spent grains with a water content of 60-75% suitable for further industrial use. Then, the suspension is subjected to removing suspended particles to obtain the final product—vegetable milk (protein drink), which is pumped into a storage tank.
SYSTEM AND METHOD FOR IMPROVING THE CORN WET MILL AND DRY MILL PROCESS
This novel corn milling process includes a continuous steeping step, early separation of easy-to-access starch (e.g., starch in the floury endosperm part of a corn kernel), fine milling to secure germ protein without the use of solvents or heat, and performing a phase separation to collect the product of fermentation. The continuous steeping process uses a continuous steeping tank. The steeping liquid, which includes probiotics, flows in from the bottom of the tank in a countercurrent flow. Other features include efficiently producing high purity starch or sugar using the starch in the floury endosperm of the corn kernel, producing alcohols such as ethanol and butanol that can be used as sustainable aviation fuel or feedstock for sustainable aviation fuel, and producing a high protein animal feed product that includes yeast and germ protein without using toxic solvents.
SYSTEM AND METHOD FOR IMPROVING THE CORN WET MILL AND DRY MILL PROCESS
This novel corn milling process includes a continuous steeping step, early separation of easy-to-access starch (e.g., starch in the floury endosperm part of a corn kernel), fine milling to secure germ protein without the use of solvents or heat, and performing a phase separation to collect the product of fermentation. The continuous steeping process uses a continuous steeping tank. The steeping liquid, which includes probiotics, flows in from the bottom of the tank in a countercurrent flow. Other features include efficiently producing high purity starch or sugar using the starch in the floury endosperm of the corn kernel, producing alcohols such as ethanol and butanol that can be used as sustainable aviation fuel or feedstock for sustainable aviation fuel, and producing a high protein animal feed product that includes yeast and germ protein without using toxic solvents.
System and method for drying and milling spent grain into flour
A process for converting spent grain into flour by drying and milling is disclosed. The process includes the steps of introducing a quantity of wet spent grain into a container for removing moisture by the action of gravity. After the gravity drying, the wet spent grain is transferred to a press to mechanically remove additional moisture. The wet spent grain is placed in a fluid bed processor where the grain additional moisture is removed through heating and fluidization. Some embodiments may include a dust collection system in connection with the fluid bed processor, wherein the dust collection system incorporates a separator for separating the grains. Once dried, the dry spent grain is introduced into a mill to be ground into the proper flour consistency. The resulting flour product can then be used for a variety of foodstuff applications.
System and method for drying and milling spent grain into flour
A process for converting spent grain into flour by drying and milling is disclosed. The process includes the steps of introducing a quantity of wet spent grain into a container for removing moisture by the action of gravity. After the gravity drying, the wet spent grain is transferred to a press to mechanically remove additional moisture. The wet spent grain is placed in a fluid bed processor where the grain additional moisture is removed through heating and fluidization. Some embodiments may include a dust collection system in connection with the fluid bed processor, wherein the dust collection system incorporates a separator for separating the grains. Once dried, the dry spent grain is introduced into a mill to be ground into the proper flour consistency. The resulting flour product can then be used for a variety of foodstuff applications.
PADDY DISCRIMINATOR
A paddy discriminator includes a downflow gutter in which mixed grains including paddy and brown rice are aligned and flow down, a light emission source that irradiates the mixed grains discharged from the downflow gutter with light, and light receiving means capable of receiving reflected light and transmitted light from the mixed grains irradiated with light by the light emission source, wherein the light emission source includes first illumination means that is provided on a light receiving means side of the mixed grains and is capable of irradiating the mixed grains with light of a red component, and second illumination means that is provided on a side away from the light receiving means of the mixed grains and is capable of irradiating the mixed grains with light of a green component.
PADDY DISCRIMINATOR
A paddy discriminator includes a downflow gutter in which mixed grains including paddy and brown rice are aligned and flow down, a light emission source that irradiates the mixed grains discharged from the downflow gutter with light, and light receiving means capable of receiving reflected light and transmitted light from the mixed grains irradiated with light by the light emission source, wherein the light emission source includes first illumination means that is provided on a light receiving means side of the mixed grains and is capable of irradiating the mixed grains with light of a red component, and second illumination means that is provided on a side away from the light receiving means of the mixed grains and is capable of irradiating the mixed grains with light of a green component.
SYSTEMS AND METHODS FOR EXTRACTING AND ISOLATING PURIFIED WHEAT EMBRYO PRODUCTS
Methods for producing a purified wheat embryo product are disclosed. In one embodiment, producing a purified wheat embryo product includes the steps of: accelerating a plurality of wheat berries toward an impact surface, impacting each of the plurality of wheat berries against the impact surface, dislodging at least some of the wheat embryos from the wheat berries in response to the impacting step such that the dislodged embryos are intact, and separating the dislodged wheat embryos from the bran and the endosperm to produce an intermediate purified wheat embryo product.
OPERATION AID APPARATUS FOR GRAIN MILLING FACILITY AND GRAIN MILLING FACILITY
The present invention is directed to setting an operation parameter of a grain milling machine appropriately according to the characteristics of grain targeted for processing. An operation aid apparatus for a grain milling facility including a grain milling machine and a color sorter includes a first acquisition portion configured to acquire first information regarding characteristics of grain that should be processed in the grain milling facility, and a second acquisition portion configured to acquire second information regarding an evaluation of a sorting result acquired by milling first grain by the grain milling machine and sorting them by the color sorter after that. The second information is associated with the first information regarding the first grain. The operation aid apparatus further includes a setting portion configured to determine an operation parameter for processing second grain by the grain milling machine based on the first information regarding the second grain that should be newly processed in the grain milling facility and the second information associated with the first information regarding the first grain.
OPERATION AID APPARATUS FOR GRAIN MILLING FACILITY AND GRAIN MILLING FACILITY
The present invention is directed to setting an operation parameter of a grain milling machine appropriately according to the characteristics of grain targeted for processing. An operation aid apparatus for a grain milling facility including a grain milling machine and a color sorter includes a first acquisition portion configured to acquire first information regarding characteristics of grain that should be processed in the grain milling facility, and a second acquisition portion configured to acquire second information regarding an evaluation of a sorting result acquired by milling first grain by the grain milling machine and sorting them by the color sorter after that. The second information is associated with the first information regarding the first grain. The operation aid apparatus further includes a setting portion configured to determine an operation parameter for processing second grain by the grain milling machine based on the first information regarding the second grain that should be newly processed in the grain milling facility and the second information associated with the first information regarding the first grain.