A wear liner retention device wear liner retention device comprises a shank structure, a nut structure, and an additional nut structure. The shank structure comprises a threaded region, an additional threaded, and an unthreaded region intervening between the threaded region and the additional threaded region. The nut structure is configured to threadably couple to the threaded region of the shank structure. The additional nut structure is configured to threadably couple to the additional threaded region of the shank structure. Related assemblies and methods are also described.

A wear liner retention device wear liner retention device comprises a shank structure, a nut structure, and an additional nut structure. The shank structure comprises a threaded region, an additional threaded, and an unthreaded region intervening between the threaded region and the additional threaded region. The nut structure is configured to threadably couple to the threaded region of the shank structure. The additional nut structure is configured to threadably couple to the additional threaded region of the shank structure. Related assemblies and methods are also described.

In a method of making a lifter bar for use in a grinding mill, a refurbished lifter bar and a mould for producing the refurbished lifter bar, the lifter bar has a predetermined form and has a base member, and the method includes providing a mould having an interior space that conforms at least partially to the predetermined form, joining the mould and the base member together to form a cavity defined by the base member and the interior space, and filling the cavity with polymer and allowing the polymer to attach to the base member to construct a lifter bar having the predetermined form.

The present invention provides a system and method for more efficient utilization of comminution mills. Sensors are provided in the liners placed within the mill shell. The sensors may include RFID tags, liner wear profile sensors (e.g., such as an ultrasonic sensor), an inertial sensor (preferably included both an inclinometer and an accelerometer, and an acoustic sensor, among others. When the liners are installed in the shell, the RFID tag is used to register the location of the liner within the shell. In operation, the information provided by the sensors is collected by a data transmission unit and sent by transmitter over the air to a computer having an antenna and receiver for such data. The data is correlated and a processor generates data for display in regions on a display device.

The present invention provides a system and method for more efficient utilization of comminution mills. Sensors are provided in the liners placed within the mill shell. The sensors may include RFID tags, liner wear profile sensors (e.g., such as an ultrasonic sensor), an inertial sensor (preferably included both an inclinometer and an accelerometer, and an acoustic sensor, among others. When the liners are installed in the shell, the RFID tag is used to register the location of the liner within the shell. In operation, the information provided by the sensors is collected by a data transmission unit and sent by transmitter over the air to a computer having an antenna and receiver for such data. The data is correlated and a processor generates data for display in regions on a display device.

The invention relates to an automatic device or tool (1) for removing and installing means for fastening liners in a mill, the configuration thereof allowing the performance of a task involved in the removal and/or insertion of the means for fastening the liner, such as cleaning, lubrication, installation, loosening, removal, tightening, and final torque application, by means of automatic operation and remote actuation. The device or tool comprises at least one base structure or frame (2), a torque actuator and a transmission system (3) formed by a die (4) coupled by means of a movable coupling (5) to a drive shaft (6) of a torque actuator (7), such that said configuration allows the die (4) to move axially, thereby enabling a nut to be inserted into the die (4) automatically, and at least one washing and lubrication system (9) formed in the front area (8) of the arrangement of the die (4), which allows the threads of the fastening means to be washed and lubricated, using the same device or tool (1) of the invention.

The invention relates to an automatic device or tool (1) for removing and installing means for fastening liners in a mill, the configuration thereof allowing the performance of a task involved in the removal and/or insertion of the means for fastening the liner, such as cleaning, lubrication, installation, loosening, removal, tightening, and final torque application, by means of automatic operation and remote actuation. The device or tool comprises at least one base structure or frame (2), a torque actuator and a transmission system (3) formed by a die (4) coupled by means of a movable coupling (5) to a drive shaft (6) of a torque actuator (7), such that said configuration allows the die (4) to move axially, thereby enabling a nut to be inserted into the die (4) automatically, and at least one washing and lubrication system (9) formed in the front area (8) of the arrangement of the die (4), which allows the threads of the fastening means to be washed and lubricated, using the same device or tool (1) of the invention.

The invention relates to a system and method for the robotic and automated, coordinated, collaborative changing of mill liners, the configuration thereof allowing the full robotic and automated manipulation of the method, by means of a remote command entered by an operator by means of a processor of a control system. The system of the invention comprises: at least one robotic manipulator (2) located outside of the mill; at least one robotic manipulator (3) located inside the mill; a control system; and a series of tools that are taken and manipulated automatically by the robotic manipulators (2, 3), such that the control system sends a command to operate the at least one external manipulator (2) and the at least one internal manipulator (3) to carry out the steps of changing at least one liner of the mill in a coordinated manner with collaboration between at least the two robotic manipulators.

The invention relates to a system and method for the robotic and automated, coordinated, collaborative changing of mill liners, the configuration thereof allowing the full robotic and automated manipulation of the method, by means of a remote command entered by an operator by means of a processor of a control system. The system of the invention comprises: at least one robotic manipulator (2) located outside of the mill; at least one robotic manipulator (3) located inside the mill; a control system; and a series of tools that are taken and manipulated automatically by the robotic manipulators (2, 3), such that the control system sends a command to operate the at least one external manipulator (2) and the at least one internal manipulator (3) to carry out the steps of changing at least one liner of the mill in a coordinated manner with collaboration between at least the two robotic manipulators.

The invention relates to a device or tool (1) for gripping a liner in order to carry out a method of removing same from, and installing same in, the shell of a mill, which comprises a rigid structure or frame (2) forming a support for containing the components needed for the operation thereof, a coupling element (6) that allows the device to be secured or disposed on at least one end of a manipulation device, such as a robotic manipulator, comprises at least one claw or pincer (7) for holding at least one bolt by the head, the tool being designed to allow the adjustment of the relative position thereof in order to align the pincers to the positions of the holes of each liner, the at least one pincer (7) having a configuration allowing said claws to open and close so as to adjust the size thereof to the size of the bolt being gripped, wherein the at least one pincer or claw (7) has at least one sensor, thereby enabling mill liners to be installed and removed, the tool being based on the fastening elements that hold the liners in position.