Systems and methods for the beneficiation of fine and very fine particles of iron ore are disclosed. The system includes a first triboelectric electrostatic belt-type separator (BSS) which receives and processes a stream of particles with a median particle size (d50) less than 75 microns to generate an iron rich concentrate. The system and method is water-free and carried out in a totally dry metallurgical route. The system also includes at least one air classification device that receives and processes a feed stream of particles to provide the stream of particles with a median particle size (d50) that is less than 75 microns. The system may also include a dryer and de- agglomeration system that receives a feed stream of particles and processes the feed stream of particles to provide the particle stream with a moisture of less than 2%.

The present invention discloses a method for power battery automatic fine-quantity sorting and an apparatus thereof, the method including the following steps of S1. The material is crushed, and leveled, and is then subjected to magnetic sorting processing to sort out iron powder; S2. The material after magnetic sorting is subjected to electrostatic processing to sort out positive electrode material powder; S3. The material after electrostatic processing is subjected to bounce processing to sort out the collector and graphite powder. A magnetic sorting device, an electrostatic sorting device, and a bouncing sorting device are accordingly provided.

The present invention discloses a method for power battery automatic fine-quantity sorting and an apparatus thereof, the method including the following steps of S1. The material is crushed, and leveled, and is then subjected to magnetic sorting processing to sort out iron powder; S2. The material after magnetic sorting is subjected to electrostatic processing to sort out positive electrode material powder; S3. The material after electrostatic processing is subjected to bounce processing to sort out the collector and graphite powder. A magnetic sorting device, an electrostatic sorting device, and a bouncing sorting device are accordingly provided.

Apparatus and methods for removing impurities from a powder bed. Embodiments include a powder bed containing powder usable in an additive manufacturing process, a recoater arm that traverses the powder bed to distribute the powder, a collector element connected to the recoater arm, and an electrostatic generator electrically connected to impart an electrostatic charge on at least the collector element and cause the impurities in the powder to adhere to the collector element.

An electrostatic separation method includes: applying voltage between a lower electrode at a bottom portion of or in the raw material layer and an upper electrode above the raw material layer, generating an electric field between electrodes; fluidizing the raw material layer and bringing conductive particles and the lower electrode into contact in the raw material layer charging only the conductive particles wherein their polarity becomes the same as the lower electrode; generating polarity, the same as the upper electrode, by dielectric polarization on a conveyor belt downward-facing conveyance surface passing through a capture region above the raw material layer and under the upper electrode, the conveyance surface including a nonconductor; separates charged conductive particles from the raw material layer surface by electrostatic force and adhering conductive particles to the conveyor belt conveyance surface; and separating and collecting the particles from the conveyance surface that moved outside the electric field.

An electrostatic separation method includes: applying voltage between a lower electrode at a bottom portion of or in the raw material layer and an upper electrode above the raw material layer, generating an electric field between electrodes; fluidizing the raw material layer and bringing conductive particles and the lower electrode into contact in the raw material layer charging only the conductive particles wherein their polarity becomes the same as the lower electrode; generating polarity, the same as the upper electrode, by dielectric polarization on a conveyor belt downward-facing conveyance surface passing through a capture region above the raw material layer and under the upper electrode, the conveyance surface including a nonconductor; separates charged conductive particles from the raw material layer surface by electrostatic force and adhering conductive particles to the conveyor belt conveyance surface; and separating and collecting the particles from the conveyance surface that moved outside the electric field.

A process for fractionating a feed mixture derived from dried brewer's spent grains (BSG) or distiller's grains (DDG) or distiller's dried grains and mixed with solubles (DDGS) is disclosed. The process includes using a single-step tribo-electrostatic separation process and device to separate the feed mixture by supplying the feed mixture to a tribo-electric separator and simultaneously charging and separating the feed mixture into at least two subfractions, with one of the subfractions having a protein composition higher than the feed mixture and higher than that could be obtained otherwise.

A process for fractionating a feed mixture derived from dried brewer's spent grains (BSG) or distiller's grains (DDG) or distiller's dried grains and mixed with solubles (DDGS) is disclosed. The process includes using a single-step tribo-electrostatic separation process and device to separate the feed mixture by supplying the feed mixture to a tribo-electric separator and simultaneously charging and separating the feed mixture into at least two subfractions, with one of the subfractions having a protein composition higher than the feed mixture and higher than that could be obtained otherwise.

A tribo-electro static separation process and system for the preparation of various food and feed products. A tribo-electric separation process and system for fractionating a feed mixture comprising at least two members of the group of proteins, starches, soluble and insoluble fibers. Namely, supplying a feed mixture comprising at least two of the group of proteins, starches, soluble and insoluble fibers to a tribo-electric separator and simultaneously charging and separating the feed mixture into at least two subfractions, with one of the subfractions enriched in one of protein, starch and fiber and having a composition different than the feed mixture.

A tribo-electro static separation process and system for the preparation of various food and feed products. A tribo-electric separation process and system for fractionating a feed mixture comprising at least two members of the group of proteins, starches, soluble and insoluble fibers. Namely, supplying a feed mixture comprising at least two of the group of proteins, starches, soluble and insoluble fibers to a tribo-electric separator and simultaneously charging and separating the feed mixture into at least two subfractions, with one of the subfractions enriched in one of protein, starch and fiber and having a composition different than the feed mixture.