(a) An aerosol including an active material, a binder, and a gas is made. (b) A film-like flow of the aerosol is formed. (c) An electrically-charged region is formed by corona discharge. (d) The film-like flow passes through the electrically-charged region. (e) The film-like flow is introduced into an electric field after passing through the electrically-charged region. In the electric field, an active material layer is formed by adhering a solid component of the film-like flow onto a surface of a substrate by electrostatic force.

A electrostatic powder feeder includes a body having a cavity. The cavity is shaped and sized to hold a supply of powder particles and is defined by a cavity wall. A diverter is disposed in the cavity and positioned away from the cavity wall so as to create a powder flow space between the diverter and cavity wall. The feeder includes an electrode and a powder landing surface connected to a power supply. The electrode is positioned remotely from the powder landing surface at a distance at which it can act upon powder resting upon the powder landing surface. An aperture through which powder particles may fall is disposed in or proximate to the powder landing surface. An insulator is positioned between the electrode and the powder landing surface. The power supply produces an alternating electric potential that creates an alternating electric field between the electrode and powder landing surface that causes powder particles to oscillate and eventually fall through the aperture. In an alternative embodiment, the powder landing surface is on a diaphragm connected to the body and disposed below the powder flow space. The diaphragm is sized and shaped to hold a quantity of powder falling from the powder flow space. The diaphragm includes an aperture. A vibration actuator is affixed to the diaphragm, which provides a vibratory force to the powder particles.

A electrostatic powder feeder includes a body having a cavity. The cavity is shaped and sized to hold a supply of powder particles and is defined by a cavity wall. A diverter is disposed in the cavity and positioned away from the cavity wall so as to create a powder flow space between the diverter and cavity wall. The feeder includes an electrode and a powder landing surface connected to a power supply. The electrode is positioned remotely from the powder landing surface at a distance at which it can act upon powder resting upon the powder landing surface. An aperture through which powder particles may fall is disposed in or proximate to the powder landing surface. An insulator is positioned between the electrode and the powder landing surface. The power supply produces an alternating electric potential that creates an alternating electric field between the electrode and powder landing surface that causes powder particles to oscillate and eventually fall through the aperture. In an alternative embodiment, the powder landing surface is on a diaphragm connected to the body and disposed below the powder flow space. The diaphragm is sized and shaped to hold a quantity of powder falling from the powder flow space. The diaphragm includes an aperture. A vibration actuator is affixed to the diaphragm, which provides a vibratory force to the powder particles.

The present invention relates to a spray-coating gun for the spray coating of objects with coating powder. The front end region of the spray-coating gun has a coating-powder spray head and the opposite, rear end region of said spray-coating gun has a coating-powder connection and at least one compressed-gas connection. Coating powder can be supplied via the coating-powder connection to a coating-powder channel extending to the coating-powder spray head, while compressed gas can be supplied via the at least one compressed-gas connection to at least one compressed-gas channel extending to the front end region of the spray-coating gun. In order to optimize the coating quality which can be achieved with the spray-coating gun, it is provided according to the invention that the compressed-gas channel has at least one compressed-gas branch via which at least some of the compressed gas added to the compressed-gas channel is supplied to the coating-powder channel in order to adjust a powder/air mixture necessary for atomizing at the coating-powder spray head and/or for homogenizing the coating powder supplied to the coating-powder channel.

(a) An aerosol including an active material, a binder, and a gas is made. (b) A film-like flow of the aerosol is formed. (c) An electrically-charged region is formed by corona discharge. (d) The film-like flow passes through the electrically-charged region. (e) The film-like flow is introduced into an electric field after passing through the electrically-charged region. In the electric field, an active material layer is formed by adhering a solid component of the film-like flow onto a surface of a substrate by electrostatic force.

A electrostatic powder feeder includes a body having a cavity. The cavity is shaped and sized to hold a supply of powder particles and is defined by a cavity wall. A diverter is disposed in the cavity and positioned away from the cavity wall so as to create a powder flow space between the diverter and cavity wall. The feeder includes an electrode and a powder landing surface connected to a power supply. The electrode is positioned remotely from the powder landing surface at a distance at which it can act upon powder resting upon the powder landing surface. An aperture through which powder particles may fall is disposed in or proximate to the powder landing surface. An insulator is positioned between the electrode and the powder landing surface. The power supply produces an alternating electric potential that creates an alternating electric field between the electrode and powder landing surface that causes powder particles to oscillate and eventually fall through the aperture. In an alternative embodiment, the powder landing surface is on a diaphragm connected to the body and disposed below the powder flow space. The diaphragm is sized and shaped to hold a quantity of powder falling from the powder flow space. The diaphragm includes an aperture. A vibration actuator is affixed to the diaphragm, which provides a vibratory force to the powder particles.

A electrostatic powder feeder includes a body having a cavity. The cavity is shaped and sized to hold a supply of powder particles and is defined by a cavity wall. A diverter is disposed in the cavity and positioned away from the cavity wall so as to create a powder flow space between the diverter and cavity wall. The feeder includes an electrode and a powder landing surface connected to a power supply. The electrode is positioned remotely from the powder landing surface at a distance at which it can act upon powder resting upon the powder landing surface. An aperture through which powder particles may fall is disposed in or proximate to the powder landing surface. An insulator is positioned between the electrode and the powder landing surface. The power supply produces an alternating electric potential that creates an alternating electric field between the electrode and powder landing surface that causes powder particles to oscillate and eventually fall through the aperture. In an alternative embodiment, the powder landing surface is on a diaphragm connected to the body and disposed below the powder flow space. The diaphragm is sized and shaped to hold a quantity of powder falling from the powder flow space. The diaphragm includes an aperture. A vibration actuator is affixed to the diaphragm, which provides a vibratory force to the powder particles.

A powder supplying device (2) includes a case (6) in which a storage portion (6a) is formed for temporarily storing powder (10), the case (6) having an inlet (6b) formed in an upper end of the storage portion (6a), and a rectangular outlet (6c) formed in a lower end of the storage portion (6a); a rotor (7) that is arranged in the case (6) and transports the powder (10) in the storage portion (6a) to the outlet (6c) by rotating; and a mesh body (8) through which the powder (10) that has been transported to the outlet (6c) passes. The powder supplying device (2) supplies the powder (10) onto an upper surface of an electrode foil (5). The rotor (7) has a brush-like shape, with a plurality of hair members (7b) radially implanted pointing radially outward with an axial center (G) of the rotor (7) as the center.

An electrostatic atomizing coating apparatus and method incorporate a rotary head having a base portion, an open end and a plurality of grooves formed radially on an inner peripheral surface of the open end, an inside diameter of the rotary head increasing from the base portion toward the open end, and a motor configured to rotate the rotary head to discharge a thread-shaped paint. A voltage is applied to the rotary head so as to form an electrostatic field between the open end of the rotary head and an earthed coating target and to electrostatically atomize the thread-shaped paint discharged from the open end. Voltage output from the generator is controlled so as to adjust an intensity of the electrostatic field and to control a particle diameter of the electrostatically atomized thread-shaped paint.

PROBLEM TO BE SOLVED: To evolve a spark discharge preventing effect of an electrostatic coating device.

SOLUTION: One coating robot has an arm equipped with a plurality of electrostatic coating devices 100 close to each other and the plurality of the electrostatic coating devices 100 is connected in parallel with each other to one high-voltage generator 102. A hollow rotary shaft 108 driven by an air motor 104 is disposed with nine plate-shaped resistors 120 arranged circumferentially at intervals. The nine plate-shaped resistors 120 are connected in series and a high voltage is applied via the resistors 120 to a rotary atomization head 110. The rotary atomization head 110 is made of a semiconductive resin.