A panel-shaped formed product made of a metal sheet includes a top panel portion, an opening portion, and a vertical wall portion. The top panel portion is polygonal. The opening portion is provided in the top panel portion. The vertical wall portion extends from at least not less than two adjacent borders among the borders of the top panel portion. At least one pair of each vertical wall portion of pairs of adjacent vertical wall portions of the vertical wall portions has a stepped portion. As a result, the panel shaped formed product has fewer defects such as cracks and wrinkles even when it has a shape that is difficult to form.

An exemplary die assembly includes a die member, a blankholder, and a collapsible spacer moveable back-and-forth between an extended position and a collapsed position. The collapsible spacer establishing a first gap between the die member and the blankholder in the extended position. The collapsible spacer establishing a second, smaller gap between the die member and blankholder in the collapsed position. An exemplary forming method includes maintaining a distance between a die member and a blankholder with a collapsible spacer when forming a workpiece into a desired shape, and collapsing the collapsible spacer to permit the die member and the blankholder to move closer together.

An aspect of the present invention relates to a cold-rolled steel plate for hot forming, which is excellent in corrosion-resistance and spot-weldability, contains, by weight %, C: 0.1-0.4%, Si: 0.5-2.0%, Mn: 0.01-4.0%, Al: 0.001-0.4%, P: 0.001-0.05%, S: 0.0001-0.02%, Cr: 0.5% to less than 3.0%, N: 0.001-0.02%, and a balance of Fe and inevitable impurities, satisfying formula (1) below, and includes an Si amorphous oxidation layer continuously or discontinuously formed at a thickness of 1 nm-100 nm on the surface thereof. Formula (1): 1.4≤0.4*Cr+Si≤3.2 (wherein element symbols denote measurements of respective element contents by weight %).

The present invention relates to a coated steel sheet having a thin aluminium alloy coating and a coating method thereof The coated steel sheet of the present invention is used for hot stamping. The coating thickness of the coated steel sheet is 5˜14 μm, wherein the aluminium alloy coating comprises a FeAlSi inhibitive layer adjacent to a substrate steel sheet and an Al alloy layer outside the FeAlSi inhibitive layer, wherein the thickness of the FeAlSi inhibitive layer is no more than 60% of the coating thickness and is 1.5˜6.0 μm. The diameters of Kirkendall voids within 2 μm from an interface between the FeAlSi inhibitive layer and the substrate steel to the interior of the substrate steel are no more than 2.5 μm, wherein the number of Kirkendall voids with a diameter of no less than 0.5 μm and no more than 2.5 μm does not exceed 15 per 35 μm. The present invention also discloses a coating method for coating a thin aluminium alloy coating on a substrate steel sheet for hot stamping. It can eliminate skip coating and enable a hot stamped component obtained by the coated steel sheet to have excellent resistance spot welding performance.

Systems and methods of pre-ageing of a metal strip during metal processing include passing the metal strip adjacent a magnetic rotor of a reheater. The systems and methods also include heating the metal strip through the magnetic rotor by rotating the magnetic rotor. Rotating the magnetic rotor induces a magnetic field into the metal strip such that the metal strip is heated.

A foil transfer device which transfers foil onto a sheet is disclosed herein. When a nip/release mechanism moves a first roller and starts causing a foil film to be pressed against a confined surface region on a sheet, located apart from a leading edge of the sheet, a controller executes: a first process of causing a conveyor roller to start conveyance of the sheet, while the first roller is positioned in a separate position; a second process of causing the conveyor roller to stop conveyance of the sheet before a foil transfer area reaches a transfer position; a third process of causing the nip/release mechanism to start moving the first roller from the separate position to a nipping position while the conveyance of the sheet is stopped; and a fourth process of causing the conveyor roller to restart conveyance of the sheet before the first roller reaches the nipping position.

Disclosed are thermoformed component having excellent coating adhesion and a method for manufacturing the same. The thermoformed component comprises a substrate layer and an aluminum coating coated on at least one surface of the substrate layer, wherein the average roughness Ra of a surface of the thermoformed component is between 1.0 μm and 3.0 μm, the peak height and the peak-to-valley height Rt are between 8 μm and 30 μm, and the roughness peak count Rpc is greater than or equal to 50. The thermoformed component has good paintability, good coating adhesion and good corrosion resistance, and is very suitable for automotive parts.

A high-performance thermoformed component provided with a coating, and a manufacturing method therefor. The thermoformed component comprises a substrate and a coating thereon. The substrate comprises the following ingredients in percentage by weight: 0.01-0.8% of C, 0.05-1.0% of Si, 0.1-5% of Mn, 0.001-0.3% of P, 0.001-0.1% of S, 0.001-0.3% of Al, 0.001-0.5% of Ti, 0.0005-0.1% of B, 0.001-0.5% of Nb, 0.001-0.5% of V, and the remainder being Fe and other unavoidable impurities. The appearance of the thermoformed component has no color difference and no mottling. The surface oxygen content of the thermoformed component is 0.1-20 wt. %, and the ratio of the standard deviation to the average value of the surface oxygen content satisfies: 0<standard deviation of oxygen content/average value of oxygen content ≤0.3. In the manufacturing method, a coated steel plate that has undergone heat treatment, transfer processing, and hot stamping is not treated with oil.

A hot-stamping formed body has a predetermined chemical composition and includes microstructure which includes residual austenite of which an area ratio is 10% or more and less than 20%, Among grain boundaries of crystal grains of bainite and tempered martensite a ratio of a length of a grain boundary having a rotation angle in a range of 55° to 75° to a total length of a grain boundary having a rotation angle in a range of 4° to 12°, a grain boundary having a rotation angle in a range of 49° to 54°, and the grain boundary having a rotation angle in, a range of 55° to 75° to the <011> direction as a rotation axis is 30% or more.

A hot-stamping formed body has a predetermined chemical composition and includes microstructure which includes residual austenite of which an area ratio is 5% or more and less than 10%. Among grain boundaries of crystal grains of bainite and tempered martensite in the microstructure, a ratio of a length of a grain boundary having a rotation angle in a range of 55° to 75° to a total length of a grain boundary having a rotation angle in a range of 4° to 12°, a grain boundary having a rotation angle in a range of 49° to 54°, and a grain boundary having a rotation angle in a range of 55° to 75° to the <011> direction as a rotation axis is 30% or more. The tensile strength of the hot-stamping formed body is 1500 MPa or more.