Patent classifications
B22F1/05
MAGNETIC MATERIAL AND INDUCTOR
A magnetic material includes magnetic particles. When a magnetic particle is rotated by 360/n degrees (n is an any integer equal to or greater than 2) around a gravity center position of the particle in a planar region, an area of the particle after the rotation overlaps with an area of the particle before the rotation by 90% or more. In the planar region, gravity center positions of from nine to eleven particles are present on a band portion in a rectangular shape. For the particles in the planar region, when a number-based 50% cumulative frequency distribution of maximum lengths in a direction passing through respective gravity center positions is defined as α, a 10% cumulative frequency distribution is equal to or greater than 0.9α, and a 90% cumulative frequency distribution is equal to or less than 1.1α. A surface of the particle is covered with an insulating film.
MAGNETIC MATERIAL AND INDUCTOR
A magnetic material includes magnetic particles. When a magnetic particle is rotated by 360/n degrees (n is an any integer equal to or greater than 2) around a gravity center position of the particle in a planar region, an area of the particle after the rotation overlaps with an area of the particle before the rotation by 90% or more. In the planar region, gravity center positions of from nine to eleven particles are present on a band portion in a rectangular shape. For the particles in the planar region, when a number-based 50% cumulative frequency distribution of maximum lengths in a direction passing through respective gravity center positions is defined as α, a 10% cumulative frequency distribution is equal to or greater than 0.9α, and a 90% cumulative frequency distribution is equal to or less than 1.1α. A surface of the particle is covered with an insulating film.
Sm-Fe-N MAGNET
A Sm—Fe—N magnet includes Sm—Fe—N particles, wherein an inter-particle metal phase is present between at least two of the Sm—Fe—N particles, an average particle diameter of the Sm—Fe—N particles is less than 2.0 μm, and a percentage of the Sm—Fe—N particles having an aspect ratio of 2.0 or more is 10% or less, the inter-particle metal phase includes a Fe.sub.3Zn.sub.10 phase and an α-Fe phase in a particle form, and in the inter-particle metal phase, an area ratio of the Fe.sub.3Zn.sub.10 phase is 80% or more.
Sm-Fe-N MAGNET
A Sm—Fe—N magnet includes Sm—Fe—N particles, wherein an inter-particle metal phase is present between at least two of the Sm—Fe—N particles, an average particle diameter of the Sm—Fe—N particles is less than 2.0 μm, and a percentage of the Sm—Fe—N particles having an aspect ratio of 2.0 or more is 10% or less, the inter-particle metal phase includes a Fe.sub.3Zn.sub.10 phase and an α-Fe phase in a particle form, and in the inter-particle metal phase, an area ratio of the Fe.sub.3Zn.sub.10 phase is 80% or more.
Porous titanium-based sintered body, method for producing the same, and electrode
A porous titanium-based sintered body, having a porosity of 45% to 65%, an average pore diameter of 5 μm to 15 μm, and a bending strength of 100 MPa or more. According to the present invention, a porous titanium-based sintered body having good pore diameter and porosity that are compatible with each other and having a high strength can be provided.
Porous titanium-based sintered body, method for producing the same, and electrode
A porous titanium-based sintered body, having a porosity of 45% to 65%, an average pore diameter of 5 μm to 15 μm, and a bending strength of 100 MPa or more. According to the present invention, a porous titanium-based sintered body having good pore diameter and porosity that are compatible with each other and having a high strength can be provided.
APPARATUS, COMPOSITIONS, AND METHODS FOR STAINLESS-COATED STEEL REINFORCEMENT BAR
In some embodiments, a coating applied to steel reinforcement bar (e.g., steel rebar) that could considerably extend the lifetime of concrete structures by reducing steel rebar corrosion is disclosed. The coating includes a thin, passivating steel (e.g., stainless steel) layer that is applied to the outside of conventional steel rebar. The coating can be applied in-line through metal cold spray manufacturing, which is a high throughput coating technique that can be integrated into existing steel manufacturing plants. Furthermore, a novel, high performance ferritic steel with tailored resistance to corrosion from chlorides is described. The new ferritic steel is distinct from other commercial and experimental steels, and is better suited for coating low-cost steel structures like rebar. Multiple alloying elements including Cr, Al, and Si will each form protective oxides independently, increasing the total amount of protection and extending it over much wider ranges of pH and electrical potential.
CERAMIC COATED IRON PARTICLES AND METHODS FOR MAKING CERAMIC COATED PARTICLES
The present disclosure provides a coated iron particle, or reaction product of a coating and the iron particle, comprising an iron particle and a ceramic coating disposed on the iron particle. Aspects of the present disclosure provide a coated iron particle, or reaction product of a coating and the iron particle, including an iron particle having a diameter of from about 0.5 micron to about 100 microns; and a ceramic coating disposed on the iron particle. Aspects of the present disclosure further provide compositions comprising a coated iron particle and a polymer or adhesion promoter. Aspects of the present disclosure further provide components, such as components, such as vehicle components, having a surface and a composition of the present disclosure disposed on the surface.
CERAMIC COATED IRON PARTICLES AND METHODS FOR MAKING CERAMIC COATED PARTICLES
The present disclosure provides a coated iron particle, or reaction product of a coating and the iron particle, comprising an iron particle and a ceramic coating disposed on the iron particle. Aspects of the present disclosure provide a coated iron particle, or reaction product of a coating and the iron particle, including an iron particle having a diameter of from about 0.5 micron to about 100 microns; and a ceramic coating disposed on the iron particle. Aspects of the present disclosure further provide compositions comprising a coated iron particle and a polymer or adhesion promoter. Aspects of the present disclosure further provide components, such as components, such as vehicle components, having a surface and a composition of the present disclosure disposed on the surface.
METHOD FOR PRODUCING ANISOTROPIC MAGNETIC POWDER, AND ANISOTROPIC MAGNETIC POWDER
Provided is an anisotropic magnetic powder having a low oxygen concentration, a small average particle size, a narrow particle size distribution, and a high remanence, and a method for producing the anisotropic magnetic powder. The present disclosure relates to a method for producing an anisotropic magnetic powder, including: pretreating an oxide containing Sm and Fe by heat-treating the oxide in a reducing gas atmosphere to obtain a partial oxide; heat-treating the partial oxide in the presence of a reducing agent to obtain alloy particles; nitriding the alloy particles to obtain a nitride; and treating the nitride with an alkali to obtain a magnetic powder.