Disclosed is a three-dimensional printing method for instantly generating a needed molten raw material by way of a resistance heating function during three-dimensional printing. The method can realize three-dimensional printing of material having a high melting point and falls within the technical field of additive manufacturing. The method is characterized by applying a current through a solid raw material and a body to be printed; partially or fully heating the solid raw material located between a guiding device and said body to be printed into a molten state by way of resistance heating; and generating a molten raw material in a space located between the guiding device and the body to be printed. During the accumulation of the molten raw material, an area of the body to be printed and where the molten raw material is to be accumulated and/or is being accumulated is heated; or, the body to be printed is heated; or, the area of the body to be printed and where the molten raw material is to be accumulated and/or is being accumulated is heated, and the body to be printed is heated.

Methods and systems for additively casting of a metallic object include constructing a mold region of a current production layer before producing the object region of the current production layer; depositing molten metal at a predetermined temperature in working areas at the object region of the current production layer according to a building plan; and moving one or more heaters over the deposition path and heating the working areas. The heating includes (1) heating the working areas to a pre-deposition target temperature before depositing metal on the working areas to affect a bonding of the molten metal with the working areas, and/or (2) heating the working areas to a post-deposition target temperature after depositing metal on the working areas to affect a thermal cooling profile of the working areas. the heating also includes providing annealing heating to earlier production layers by heat conduction through the current production layer.

A 3D printer includes a nozzle and a cleaning system. The cleaning system includes a gas source configured to introduce a gas at least partially into the nozzle. The cleaning system also includes a cleaning tool configured to remove solidified metallic dross from within the nozzle.

A slicer in a material drop ejecting three-dimensional (3D) object printer generates machine ready instructions that operate components of a printer, such as actuators and an ejector having at least one nozzle, to form features of an object more precisely than previously known. The instructions generated by the slicer control the actuators to move the ejector and a platform on which the object is formed relative to one another at a constant velocity to form edges of the feature.

A slicer in a material drop ejecting three-dimensional (3D) object printer generates machine ready instructions that operate components of a printer, such as actuators and an ejector having at least one nozzle, to form features of an object more precisely than previously known. The instructions generated by the slicer control the actuators to move the ejector and a platform on which the object is formed relative to one another at a constant velocity to form edges of the feature.

A method of additively manufacturing a fire and overheat detection system (FODS) clamp onto a rail tube is provided. The method includes building a base of a clamp body on the rail tube, sequentially building portions of a locking feature and holders of the clamp body on the base and sequentially building remaining portions of the holders and flanges forming grooves at each of the holders of the clamp body on the base.

A fabrication of a build structure by an additive layer manufacturing machine is assessed and controlled. A first portion of a first material is selectively heated to form a first formed layer of the build structure having a first thickness. An image of a predefined region of the first formed layer is generated. The image depicts topographical characteristics within the predefined region of the first formed layer. A subsequent portion of the first or a second material is selectively heated to form a subsequent formed layer of the build structure attached to the first formed layer. The subsequent formed layer has a second thickness that correlates with the depicted topographical characteristics.

A three-dimensional shaping device includes: a discharge unit configured to discharge a shaping material; a weight measuring unit configured to measure a weight of the shaping material discharged from the discharge unit; and a control unit configured to control the discharge unit and the weight measuring unit to shape a three-dimensional shaped object by stacking layers of the shaping material in a shaping region of a stage, in which the control unit is configured to control the weight measuring unit to measure the weight of the shaping material discharged from the discharge unit, determine whether a predetermined amount of the shaping material is discharged from the discharge unit based on the weight measured by the weight measuring unit, and when it is determined that the predetermined amount of the shaping material is not discharged, control the discharge unit so that the predetermined amount of the shaping material is discharged from the discharge unit.

A printer includes a heat control device configured to prevent a temperature of a part that is printed by the printer from decreasing by more than about 5° C. as a height of the part increases from about 0 mm to about 30 mm. The heat control device includes a gas curtain source that is configured to generate a gas curtain that at least partially surrounds at least a portion of the part.

A printer includes a heat control device configured to prevent a temperature of a part that is printed by the printer from decreasing by more than about 5° C. as a height of the part increases from about 0 mm to about 30 mm. The heat control device includes a gas curtain source that is configured to generate a gas curtain that at least partially surrounds at least a portion of the part.