A powder production method includes providing at least one elongated member including a ductile material; providing a rotating or vibrating cutter configured to repeatedly cut an end of the at least one elongated member to produce particles; and advancing the at least one elongated member or the cutter towards the other of the at least one elongated member or the cutter to cut the particles from the at least one elongated member to produce a powder comprising a plurality of the particles. The particles produced by the method can have a diameter ranging from about 10 μm to about 200 μm.

In an ultrasound-assisted method, in each of at least two sonotrode arms (8, 9) of a sonotrode (7) that is fixed in a protruding manner, said sonotrode arms being connected to each other by means of a respective joint (10) in each case, a respective ultrasonic wave that is transverse to the protrusion direction and that oscillates in a resonance mode is produced, wherein ultrasonic waves superposed in the at least one joint (10) and oscillating in the sonotrode arms (8, 9) of the joint (10) oscillate at a phase offset from each other, and the oscillation planes of the superposed ultrasonic waves are parallel to each other. An ultrasonic system suitable for carrying out the method comprises an ultrasound source (1), a sonotrode (7) protruding from a sonotrode retainer (6), wherein the sonotrode (7) has at least two sonotrode arms (8, 9), which are connected to each other by means of a respective joint (10) in each case and of which at least two produce different resonance modes under ultrasonic excitation, and ultrasonic waves superposed in the at least one joint (10) and oscillating in the sonotrode arms (8, 9) of the joint (10) oscillate at a phase offset from each other. The invention further relates to a corresponding sonotrode (7).

A machine tool and a control apparatus thereof include an amplitude control unit to control the amplitude of reciprocal vibration by a vibration unit. The amplitude control unit is configured to reduce the amplitude of the reciprocal vibration by the vibration unit as a cutting tool is fed in a feeding direction when the cutting tool reaches a predetermined cutting tool work stopping position on a workpiece in the feeding direction (Z-axis direction) to prevent the cutting tool from cutting the workpiece beyond the cutting tool work stopping position.

A control device for a machine tool and a machine tool, for which settings of the number of vibrations per rotation become easy, is provided. The control device of the machine tool controls a relative rotation between a workpiece and a cutting tool and a relative reciprocal movement between the workpiece and the cutting tool in a feed direction to perform vibration cutting to the workpiece. The control device includes a control section for controlling a spindle headstock, a first tool post, and a second tool post, the workpiece W being installed on the spindle headstock, the first tool post being provided to be reciprocally movable along the feed direction with respect to the spindle headstock and installed with a first cutting tool for cutting the workpiece, and the second tool post being provided to be reciprocally movable along the feed direction with respect to the spindle headstock independently of the first tool post and installed with a second cutting tool for cutting the workpiece.

A machine tool and a control apparatus thereof include an amplitude control unit to control the amplitude of reciprocal vibration by a vibration unit. The amplitude control unit is configured to reduce the amplitude of the reciprocal vibration by the vibration unit as a cutting tool is fed in a feeding direction when the cutting tool reaches a predetermined cutting tool work stopping position on a workpiece in the feeding direction (Z-axis direction) to prevent the cutting tool from cutting the workpiece beyond the cutting tool work stopping position.

An example method includes performing a machining operation by providing linear movement of a tool along a feed axis relative to a workpiece while superimposing oscillation of the tool onto the feed axis and providing rotation of the tool relative to the workpiece. During an optimization mode, the machining operation is performed on a first workpiece portion while providing the linear movement at an initial feed velocity, and sequentially superimposing the oscillating at a plurality of different frequencies. An optimal oscillation frequency is determined from the plurality of different frequencies which causes the tool to apply less force to the first workpiece portion at the initial feed velocity than others of the frequencies. During a run mode, the machining operation is performed on a second workpiece portion having a same composition as the first workpiece portion while superimposing the oscillation at the optimal oscillation frequency.

The present disclosure relates to the technical field of cutting machining, and discloses a cross-scale structure feature surface machining method based on a multi-component collaborative vibration. A vibration in a z-axis direction is applied to a servo movement mechanism to realize the cutting of a micron-scale structure and the adjustment of the cutting depth; and the vibration in the z-axis direction is applied to a three-axis movement platform to realize the cutting of a millimeter-scale structure and the adjustment of the cutting depth. A required cross-scale structure feature surface can be machined and formed at one time through a collaborative vibration among a vibrating tool, a servo movement mechanism, and/or a three-axis movement platform according to the structure type contained in the required cross-scale structure, which can simplify a process flow and improve the machining efficiency, and has high economic efficiency.

A powder production method includes providing at least one elongated member including a ductile material; providing a rotating or vibrating cutter configured to repeatedly cut an end of the at least one elongated member to produce particles; and advancing the at least one elongated member or the cutter towards the other of the at least one elongated member or the cutter to cut the particles from the at least one elongated member to produce a powder comprising a plurality of the particles. The particles produced by the method can have a diameter ranging from about 10 μm to about 200 μm.

A holder provided for mounting of a lathe cutter includes a carrier, a first joint seat, a second joint seat, a limit rod and a clamp member. The first and second joint seats are disposed on a first and second base of the carrier respectively. The lathe cutter is mounted between the first and second joint seats. The limit rod is inserted into a through hole of the lathe cutter, and a first and second ends of the limit rod are coupled to the first and second joint seats respectively. The clamp member is disposed on the limit rod. The clamp member and the second joint seat are provided to clamp the lathe cutter to separate the lathe cutter from the first and second bases.

An elongated tool holder has a tool anti-vibration component constituting a mass housing portion provided with an enclosed interior cavity, and an anti-vibration arrangement occupying the enclosed interior cavity. The anti-vibration arrangement includes two vibration absorbing masses disposed within the holder cavity and elastically suspended therein by at least three resilient suspension members contacting an inwardly facing cavity wall surface. The two vibration absorbing masses are made from different materials and have different lengths. A cutting tool is provided with the tool holder.