Railway wheel milling tool system including a railway wheel truing cutters and tangential railway wheel milling inserts are disclosed. The tangential milling inserts have at least four indexable cutting edges, each with a central wiper cutting edge segment between two convex cutting edge segments. The milling inserts may allow both the flat portion and curved portion of a railway wheel to be machined with an improved surface finish. The railway wheel truing cutters comprise a plurality of insert pockets structured and arranged to receive the tangential railway wheel milling inserts.

A cutting insert has an upper surface, a lower surface, a side surface connecting the upper and lower surfaces. An intersecting edge between the upper surface and the side surface is provided with a cutting edge. The cutting edge has, in order, a second major cutting edge, a first major cutting edge, a corner cutting edge connected to these major cutting edges, and a flat cutting edge. An obtuse interior first angle (θ) is formed by the second and first major cutting edges. A interior second angle (α) formed by the flat cutting edge and the first major cutting edge is larger than an interior third angle (β) formed by the flat cutting edge and the second major cutting edge. A land is provided adjacent to the first major cutting edge, a width of the land increasing toward the first corner cutting edge.

A double-sided cutting insert for milling which has eight main cutting edges and eight wiper edges. The cutting insert includes top and bottom faces and four side faces. Each side face includes first and second sub-faces inclined with respect to each other. The first sub-face has a main cutting edge adjacent to the top face and a wiper edge adjacent to the bottom face. The second sub-face has a wiper edge adjacent to the top face and a main cutting edge adjacent to the bottom face. The wiper edge of the second sub-face is inclined inwardly relative to the cutting insert with respect to the main cutting edge of the first sub-face. The wiper edge of the first sub-face is inclined inwardly relative to the cutting insert with respect to the main cutting edge of the second sub-face.

A cutting insert is suitable for 90° shoulder milling. The cutting insert includes two end surfaces: first and second end surfaces; a peripheral side surface extending therebetween; and a cutting edge formed at an intersecting ridge portion between the first end surface and the peripheral side surface. The cutting edge is formed so that the first end surface functions as a rake face and a part of the peripheral side surface functions as a flank. A side surface portion of the peripheral side surface adjacent to at least a part of the cutting edge includes a first flank portion adjacent to the cutting edge, a second flank portion, a third flank portion, and a fourth flank portion in this order from the first end surface side toward the second end surface side.

An indexable cutting insert, arranged for being mounted in an insert seat of a tool body of a shoulder milling tool, includes a triangular top surface, a triangular bottom surface, and three circumferential surfaces extending between the top and bottom surface. On each side of the cutting insert an individual one of the three circumferential surfaces extends along an edge of the triangular top surface and along an edge of the triangular bottom surface. The cutting insert includes at each of the top and bottom surfaces three cutting corners, three main cutting edges and three minor cutting edges. Each cutting corner connects a main cutting edge and a minor cutting edge. Each of the cutting corners, each of the main cutting edges and each of the minor cutting edges are provided at an intersection between the top surface or the bottom surface and one of the circumferential surface.

The invention relates to a cutting insert having a polygonal upper side. Cutting edges, which are alternately configured as roughing cutting edges and finishing cutting edges, are provided at the edges of the upper side. The finishing cutting edges define an incircle (K1) having a diameter that is enlarged in comparison to a nominal size of the cutting insert, and the roughing cutting edges define an incircle (K2) having a diameter that is reduced in comparison to the nominal size of the cutting insert. The invention further relates to a cutting tool having a tool body on which at least one such cutting insert is disposed.

A cutting insert for milling square shoulders has side surfaces each provided with a major cutting edge connected to an associated wiper edge on an adjacent side surface of the insert. The side surface provided with the major cutting edge has two generally flat and non-coplanar support surfaces arranged consecutively with respect to a direction of the extension of the major cutting edge and make different angles with a normal to a bottom surface of the insert. A border forming a limit of the support surfaces most distant to the bottom surface is inclined with respect to the bottom surface so that the distance of this border to the bottom surface increases in a direction of extension of the cutting edge towards the wiper edge.

An object of this disclosure is to provide a cutting insert that is shaped so that a major cutting edge is not damaged easily. In the cutting insert, a major cutting edge, a corner edge, a flat cutting edge and an inner cutting edge are formed on at least an upper surface, a protruding portion protruding outward is formed in a major cutting edge side surface portion of a side surface that corresponds to the major cutting edge, and a first section is formed in which, when viewed from above, the protrusion amount becomes smaller as the protruding portion separates from the corner edge. Furthermore, the cutting insert includes a first clearance angle changing portion in which a clearance angle becomes smaller as a major cutting edge flank portion formed in a major cutting edge side surface portion separates from the corner edge, and a second clearance angle changing portion in which the clearance angle becomes larger as the major cutting edge flank portion separates from the corner edge, wherein the first clearance angle changing portion is preferably positioned closer to the corner edge than the second clearance angle changing portion is, and, of end portions of the first clearance angle changing portion, the value of the clearance angle at a distal end portion from the corner edge is preferably negative.

Cutting tool systems including a cutting tool and cutting inserts are disclosed. The cutting inserts have indexable cutting edges and seating face features which enable uniform facets along a portion of each cutting edge of the indexable insert. The first and second seating face surfaces of the cutting insert each comprise control cavities that adjoin the cutting edge facet surfaces. Each control cavity allows its corresponding cutting edge to have a facet width that is defined by the cavity to provide uniform surfaces. The control cavities reduce and limit the amount of the first and second seating face surfaces that need to be ground. Methods of making such cutting inserts are disclosed.

A double-sided cutting insert for milling has a first cutting edge formed at a transition from a top side to a circumferential lateral surface and a second cutting edge formed at a transition from a bottom side to the circumferential lateral surface. A reference plane (R) runs normal to an axis of symmetry (S). The cutting edges have main cutting edge portions and face cutting edge portions arranged in alternation, which extend between raised cutting corners and lowered cutting corners. The circumferential lateral surface has face free surfaces, which extend along the face cutting edge portion and which approach the axis of symmetry (S) with increasing distance from the associated face cutting edge portion. The circumferential lateral surface has main free surfaces, which extend along the main cutting edge portion and which move farther away from the axis of symmetry with increasing distance from the associated main cutting edge portion.