Patent classifications
B23C5/20
CUTTING INSERTS FOR USE IN MILLING TOOLS
Cutting inserts are disclosed having four cutting edges and milling tools comprising the cutting inserts installed in pockets on a rotatable cutting tool holder. The cutting inserts comprise a front face, a rear face and four side faces extending between the front and rear faces. A cutting edge is provided at the intersection of the front face and each side face. Each cutting edge comprises a plurality of cutting edge segments, including a facet cutting edge that forms the flat surface of a workpiece being milled, and a straight lead cutting edge that extends at an angle away from the facet cutting edge. The lead cutting edge angle is selected to provide effective milling of the workpiece at entry. The cutting inserts have side seating surfaces that allow the inserts to be more stably supported in cutting insert pockets.
Cutting insert and crank shaft milling tool
A cutting insert includes a top face and a bottom face parallel to the top face. Four side faces and four corner faces extend between the top and bottom faces. At least one cutting edge is formed at an intersection of the top face and at least one of the corner faces and two of the side faces connected to the corner face. The top face forms a rake surface, while an upper part of the corner face and the two side faces form a relief surface connected to the cutting edge. In order to reduce the cycle time for crank shaft milling, the cutting insert has two diagonally opposed corners including an acute angle between 70° and 85°. At least one of the acute angled corners including the corner face providing a corner cutting edge. A disc milling tool including such cutting inserts is also provided.
Cutting insert, cutting tool, and method for manufacturing cutting-machined product
A cutting insert has: an upper surface; a lower surface; a side surface, having a first surface and a second surface disposed opposite each other between the upper surface and the lower surface; and a first cutting edge. The lower surface has a plurality of slots extending from a side of the first surface to a side of the second surface. In addition, when viewed from a side of the lower surface, if the angle between a ridge line on which the upper surface and the first surface intersect and an imaginary extension line of the plurality of slots is defined as θ1, and the angle between a ridge line on which the lower surface and the first surface intersect and the imaginary extension line is defined as θ2, then θ2>θ1.
Cutting insert, cutting tool, and method for manufacturing cutting-machined product
A cutting insert has: an upper surface; a lower surface; a side surface, having a first surface and a second surface disposed opposite each other between the upper surface and the lower surface; and a first cutting edge. The lower surface has a plurality of slots extending from a side of the first surface to a side of the second surface. In addition, when viewed from a side of the lower surface, if the angle between a ridge line on which the upper surface and the first surface intersect and an imaginary extension line of the plurality of slots is defined as θ1, and the angle between a ridge line on which the lower surface and the first surface intersect and the imaginary extension line is defined as θ2, then θ2>θ1.
Indexable milling cutter with precise coolant streams
An indexable milling cutter includes a milling cutter body with a plurality of flutes and a plurality of seating surfaces adapted to mount a cutting insert thereon. The milling cutter body includes a plurality of coolant reservoirs in fluid communication with an adapter. In one aspect, each coolant reservoir lies along a circular intersection line of a coolant manifold. In another aspect, a longitudinal axis of each coolant reservoir is oriented at a non-zero angle, A, with respect to a central, longitudinal axis of the milling cutter. A plurality of coolant ducts in fluid communication with each coolant reservoir, each coolant duct having a smaller cross-sectional area than the coolant reservoir, provide multiple streams of coolant targeted at a plurality of specific critical cutting areas of the cutting insert.
Rotary cutting tool with hybrid cutting insert design
A rotary cutting tool includes a cutting head having a plurality of insert-receiving pockets for radially mounting a first type of cutting insert in a first cutting region and for tangentially mounting a second type of cutting insert in a second cutting region. The first cutting region has a first length, L1, and the second cutting region has a second length, L2, that is greater in magnitude than the first length, L1. The two types of cutting inserts provides a hybrid cutting insert design in which the first type of cutting inserts provide an increased chip gash volume for effective chip evacuation, and the second type of cutting inserts provide an increased core diameter to minimize deflection of the rotary cutting tool.
Cutting insert and rotary cutting tool
Provided is a cutting insert that can suppress damage of a corner cutting edge. The cutting insert has an approximately polygonal shape, and is constituted of a main cutting edge and a corner cutting edge connected to the main cutting edge. The cutting insert includes: a first side face portion that is connected to the main cutting edge, has a negative clearance angle, and is formed such that height thereof increases gradually in a direction of approaching the corner cutting edge; and a second side face portion that is connected to the corner cutting edge, has a negative clearance angle, and has height that is greater than the first side face portion.
CUTTING INSERT WITH INTERNAL COOLING, MOLD AND METHOD FOR MANUFACTURE THEREOF
A cutting insert is provided, comprising a top surface, a bottom surface, a plurality of side surfaces spanning therebetween, and a cutting edge formed at an intersection of the side surface and a forwardly-disposed portion of the top the surface. It further comprises a cooling cavity projecting into the insert, a top end thereof being disposed further forwardly than an open bottom end thereof. The cooling cavity defines at least one molding axis such that a solid element having the shape of the cooling cavity and completely inserted therein may be retracted intact therefrom along a linear path parallel to the molding axis. A circumscribing portion is formed on the side surfaces encircling the cutting insert. The circumscribing portion is formed parallel to the molding axis and has a non-zero height along its entire extent. The cutting insert does not extend beyond the circumscribing portion.
Cutting insert and cutting tool equipped therewith
Provided is a cutting insert and a cutting tool equipped with the cutting tool improving the force to clamp the insert and improving the strength of the insert and the chip dischargeability. The cutting insert includes: an upper surface, which is a first end surface; a lower surface, which is a surface on an opposite side to the upper surface, and is a second end surface having an installing surface for installing a cutting tool; a screw hole which has an axial line penetrating from the upper surface to the lower surface; a peripheral side surface which is formed such that the upper surface and the lower surface are connected; a major cutting edge and an inner cutting edge which are formed in an intersecting region between the upper surface and the peripheral side surface, and an intersecting region between the lower surface and the peripheral side surface, respectively; and a constraining surface which is formed on the peripheral side surface so as to at least partially contact with a body. An angle of the major cutting edge and an angle of the constraining surface are different in a top view viewed from the upper surface, and the angle of the major cutting edge is smaller than the angle of the constraining surface.
Reversible square-shaped cutting insert and rotary cutting tool
In a cutting tool rotatable about a tool axis, a reversible cutting insert is removably secured in a tool body. The cutting insert has opposing top and bottom end surfaces interconnected by a peripheral surface, and a median plane located therebetween. The peripheral surface includes four side surfaces alternating with four corner surfaces, the side and corner surfaces intersecting the top surface to form top major cutting edges and top corner cutting edges, respectively. Each side surface has a median surface and a top major relief surface. Each top major relief surface forms an acute internal top major relief angle with the median plane, and the median plane intersects the four median surfaces to define an imaginary median square. In a top end view of the cutting insert, the four top major cutting edges define an imaginary top major square rotationally offset from the imaginary median square.