A lightweight cutting tool, such as a reamer, includes a front cutting body, a front cutting ring, a center tube, a rear cutting ring and a rear machine connection member. An arm assembly of the front and rear cutting heads includes one or more leading arms, one or more trailing arms and a cutting head supported by the leading and trailing arms. The leading arms and the trailing arms curve in opposite directions. To reduce weight and moment of inertia of the reamer, a cross-sectional area of the leading arms and the trailing arms is largest proximate the sleeve member and is smallest proximate the cutting head. In addition, the front cutting body, the front and rear cutting rings and the center tube may be made by additive manufacturing. Fluid can be transported entirely through the reamer to the cutting insert/workpiece interface and the guide pad/workpiece interface.

A reaming tool includes a tool body having an axially rearward shank portion and an axially forward cutting portion, the forward cutting portion having at least one peripherally arranged cutting insert. The reaming tool also includes an inlet coolant channel formed in the tool body and an inlet opening at an axially rearward end of the shank portion. An outlet coolant channel is formed in the tool body and is in fluid communication with the inlet coolant channel, wherein the outlet coolant channel defines an outlet opening proximate to the cutting insert. In one particular aspect, at least a portion of the outlet coolant channel is non-linear. A method of making a component of the reaming tool by performing a printing operation on a substrate to form the component is also provided.

A cutting tool replacement member including: a lower surface which serves as a seating surface; an upper surface opposed to the lower surface; and a side surface connected to the upper surface and the lower surface. In a top view, the upper surface includes, in an intersection between the upper surface and the side surface, a reference side edge and an inclined side edge inclined relative to the reference side edge. The side surface includes a first side surface part connected to the reference side edge of the upper surface, and a second side surface part connected to the inclined side edge of the upper surface. At least one of the first side surface part and the second side surface part is provided with an overhanging part that, in a top view, protrudes outwardly with respect to the reference side edge or the inclined side edge.

A reaming tool includes a tool body having an axially rearward shank portion and an axially forward cutting portion, the forward cutting portion having at least one peripherally arranged cutting insert. The reaming tool also includes an inlet coolant channel formed in the tool body and an inlet opening at an axially rearward end of the shank portion. An outlet coolant channel is formed in the tool body and is in fluid communication with the inlet coolant channel, wherein the outlet coolant channel defines an outlet opening proximate to the cutting insert. In one particular aspect, at least a portion of the outlet coolant channel is non-linear. A method of making a component of the reaming tool by performing a printing operation on a substrate to form the component is also provided.

A hole machining tool includes an outwardly facing pad pocket and a guide pad secured therein. The pad pocket includes a pocket base surface and a wedge member which includes opposite wedge top and bottom surfaces which forming an acute wedge angle therebetween. The wedge bottom surface abuts the pocket base surface and the guide pad abuts the wedge top surface. The machining tool further includes an adjustment screw which abuts the wedge member and configured to move the wedge member along the pocket base surface. The machining tool further includes a clamping member which passes through a wedge opening in the wedge member and configured to secure the guide pad and the wedge member in the pad pocket.

A hole machining tool includes an outwardly facing pad pocket and a guide pad secured therein. The pad pocket includes a pocket base surface and a wedge member which includes opposite wedge top and bottom surfaces which forming an acute wedge angle therebetween. The wedge bottom surface abuts the pocket base surface and the guide pad abuts the wedge top surface. The machining tool further includes an adjustment screw which abuts the wedge member and configured to move the wedge member along the pocket base surface. The machining tool further includes a clamping member which passes through a wedge opening in the wedge member and configured to secure the guide pad and the wedge member in the pad pocket.

A reaming tool includes a tool body having an axially rearward shank portion and an axially forward cutting portion, the forward cutting portion having at least one peripherally arranged cutting insert. The reaming tool also includes an inlet coolant channel formed in the tool body and an inlet opening at an axially rearward end of the shank portion. An outlet coolant channel is formed in the tool body and is in fluid communication with the inlet coolant channel, wherein the outlet coolant channel defines an outlet opening proximate to the cutting insert. In one particular aspect, at least a portion of the outlet coolant channel is non-linear. A method of making a component of the reaming tool by performing a printing operation on a substrate to form the component is also provided.

A cutting tool replacement member including: a lower surface which serves as a seating surface; an upper surface opposed to the lower surface; and a side surface connected to the upper surface and the lower surface. In a top view, the upper surface includes, in an intersection between the upper surface and the side surface, a reference side edge and an inclined side edge inclined relative to the reference side edge. The side surface includes a first side surface part connected to the reference side edge of the upper surface, and a second side surface part connected to the inclined side edge of the upper surface. At least one of the first side surface part and the second side surface part is provided with an overhanging part that, in a top view, protrudes outwardly with respect to the reference side edge or the inclined side edge.

A lightweight cutting tool, such as a reamer, includes a front cutting body, a front cutting ring, a center tube, a rear cutting ring and a rear machine connection member. An arm assembly of the front and rear cutting heads includes one or more leading arms, one or more trailing arms and a cutting head supported by the leading and trailing arms. The leading arms and the trailing arms curve in opposite directions. To reduce weight and moment of inertia of the reamer, a cross-sectional area of the leading arms and the trailing arms is largest proximate the sleeve member and is smallest proximate the cutting head. In addition, the front cutting body, the front and rear cutting rings and the center tube may be made by additive manufacturing. Fluid can be transported entirely through the reamer to the cutting insert/workpiece interface and the guide pad/workpiece interface.