B23K103/04

High chromium creep resistant weld metal for arc welding of thick walled steel members
11772207 · 2023-10-03 · ·

Steel weld metal compositions can include from 10.75 to 12.00 wt % chromium, from 0.09 to 0.13 wt % carbon, from 0.2 to 0.5 wt % manganese, from 0.1 to 0.3 wt % silicon, from 0.2 to 0.7 wt % nickel, from 0.1 to 0.5 wt % molybdenum, from 0.8 to 1.2 wt % cobalt, from 0.03 to 0.08 wt % niobium, from 0.8 to 1.2 wt % tungsten, from 0.3 to 0.8 wt % copper, from 0.10 to 0.15 wt % vanadium, from 0.01 to 0.05 wt % titanium, from 0.005 to 0.010 wt % boron, from 0.005 to 0.015 wt % nitrogen; wherein the balance of the steel weld metal composition is iron and unavoidable impurities. Methods of depositing the steel weld metal compositions on a workpiece by an electric arc welding process are also described. Consumable electric arc welding electrodes producing high chromium creep resistant steel weld metal compositions are also described.

High chromium creep resistant weld metal for arc welding of thin walled steel members
11772206 · 2023-10-03 · ·

Steel weld metal compositions can include from 9.00 to 12.00 wt % chromium, from 0.02 to 0.06 wt % carbon, from 0.3 to 0.7 wt % manganese, from 0.1 to 0.3 wt % silicon, from 0.5 to 1.2 wt % nickel, from 0.1 to 0.5 wt % molybdenum, from 1.0 to 1.5 wt % cobalt, from 0.03 to 0.08 wt % niobium, from 0.2 to 0.8 wt % tungsten, from 0.3 to 0.8 wt % copper, from 0.005 to 0.010 wt % boron, and from 0.005 to 0.025 wt % nitrogen; wherein the balance of the steel weld metal composition is iron and unavoidable impurities. Methods of depositing the steel weld metal compositions on a workpiece by an electric arc welding process are also described without the use of a post weld heat treatment. Consumable electric arc welding electrodes producing high chromium creep resistant steel weld metal compositions are also described.

Laser-welded lap joint, method for producing laser-welded lap joint, and automobile frame component
11638969 · 2023-05-02 · ·

A laser-welded lap joint includes a weld zone formed by joining a plurality of steel sheets one over another together by laser welding. The weld zone has a J shape and includes a main weld zone having a linear weld line shape and a weld terminal end zone having an arcuate or circular weld line shape. The length L.sub.1 of the main weld zone is ⅔ or more and ⅘ or less of the full length L of the weld zone represented by formula (1). The radius R of the weld terminal end zone satisfies formula (2). The angle θ of the weld terminal end zone satisfies formula (3). The total size of a gap between the plurality of steel sheets in a lapped portion is 0% or more and 15% or less of the total thickness of the plurality of steel sheets.

System and method of manufacturing a resistance spot weld of workpieces

A system for increasing joint strength and reducing embrittlement in a resistance spot weld of metal workpieces is disclosed. The system comprises a stackup of first and second metal workpieces, and an interface member disposed between the first and second metal workpieces. The interface member comprises a peripheral wall defining a hollow inner portion. The peripheral wall has a first open end extending to a second open end. The first open end is in contact with the first metal workpiece defining a first weld portion thereon. The second open end is in contact with the second metal workpiece defining a second weld portion thereon. The system further comprises a first electrode configured to contact the first metal workpiece to heat the peripheral wall at the first weld portion and join the first metal workpiece with the first open end of the peripheral wall. The system further comprises a second electrode configured to contact the second metal workpiece to heat the peripheral wall at the second weld portion and join the second metal workpiece with the second open end of the peripheral wall to define a weld joint. The system further comprises a power source configured to power the first and second electrodes and a controller configured to control the power to the first and second electrodes to heat the peripheral wall.

Joint structure

A joint structure includes a first material (1), a second material (2) weldable to the first material, and a third material (3) at least a portion of which being sandwiched between the first material and the second material, having a through opening portion at the sandwiched portion, and including a material that is difficult to be welded to both the first material and the second material, the first material and the second material welded the via through opening portion. At least one of the first material and the second material is provided with a protrusion (14) inserted in the through opening portion. A first gap (4) is provided between an inner peripheral surface of the through opening portion and the protrusion. A second gap (5) is provided between the first material and the second material, the second gap having a size depending on a plate thickness of the first material in a region corresponding to the protrusion. Under a condition in which the second gap has a size of greater than or equal to 0.1 mm but less than or equal to 40% of the plate thickness of the first material in the region, the first material and the second material are welded by emitting a laser beam from a side on which the first material is disposed.

Laser cutting method and machine, and automatic programing apparatus
11813698 · 2023-11-14 · ·

In a laser cutting method, a cut slit of a welding protruding-tab configured to be bent by laser cutting along an outline of a processed part and press a peripheral surface of the processed part is laser-cut in advance in a periphery of the processed part that is cut from a workpiece, and an outline slit is formed by performing laser cutting along the outline of the processed part and a free end of the welding protruding-tab is welded to the peripheral surface of the processed part. According to the above described laser cutting method, it is possible to retain the processed part reliably and stably for a long period, and it is possible to easily separate the processed part from the workpiece with almost no trace left on the processed part.

Hand tool and method of construction
11821221 · 2023-11-21 · ·

A metal hand tool including a handle attached to a blade piece and method of construction. The blade piece includes a blade opposite an elongated tang. The handle is made up of two, welded, symmetrical handle halves, each handle half having an opening for receiving a hang hole piece and a notched distal end for forming a handle opening to receive the blade piece elongated tang. In an embodiment, the handle includes a curved distal end accommodating a curved welded connection between the blade piece and the handle. The hand tool further includes a hang hole piece configured for placement through the hang hole openings in the handle and for welded connection to the handle. In an embodiment, the elongated tang includes a hang hole opening through which the hang hole extends. Some embodiments further include one or more tang guide pieces welded to the interior of the handle.

Filter, manufacturing method for filter and air conditioner

A filter, a manufacturing method for a filter, and an air conditioner are provided. The filter includes a casing, a transition tube, and a filter screen assembly. The filter screen assembly is provided in the casing, fitted with and connected to an inner wall of the casing, the casing is an integrally formed piece, and two axial ends of the casing have neck sections, and two neck sections are both fixedly connected to the transition tube.

Steel sheet and member

This steel sheet is a steel sheet (100) formed by causing end surfaces of a first sheet material (111) and a second sheet material (113) to abut each other in an in-plane direction and welding the first sheet material (111) and the second sheet material (113) via a strip-shaped welded part (115), and in which a softened part (120) that is softened more than other parts in the welded part (115) is formed in at least a part of the welded part (115), and on a first end surface of the steel sheet in which an end part of the welded part (115) in a longitudinal direction is formed, a region in which the softened part (120) is not formed is provided in at least a part of the end part of the welded part (115) in the longitudinal direction, and a maximum value of a depth of the softened part (120) in a sheet thickness direction is, as a ratio to a sheet thickness of the steel sheet (100), 50% or less.

Laser processing apparatus

A laser processing apparatus 3 includes: a laser head H; a conveying device 4 that conveys a workpiece W; a head driving mechanism that moves the laser head H; a dust collecting box 60 that moves below the workpiece W and follows the laser head H such that the dust collecting box 60 is disposed below the laser head H; an outer support roller 81 and an inner support roller 82 that are provided at an opening 61 of the dust collecting boz 60 and are rotatable around an axis parallel to a width direction orthogonal to a conveying direction Fy; and a counter roller 9 that rotates the outer support roller 81 in synchronization with a conveying operation of the workpiece W by the conveying device 4. The counter roller 9 transmits motive power of the conveying device 4 as a belt conveyor to the outer support roller 81.