Physical vapor deposition target assemblies and methods of manufacturing such target assemblies are disclosed. An exemplary target assembly comprises a flow pattern including a plurality of arcs and bends fluidly connected to an inlet end and an outlet end.

A method of making a high-end precision gun frame is disclosed. The method includes the steps of providing first and second blanks; machining the first blank to form a left-hand open-face half frame; machining the second blank to form a right-hand open-face half frame complementary and substantially symmetrical to the left-hand half frame; aligning/positioning the left-hand half frame and right-hand half frame such that they confront each other; and high energy beam welding the left-hand open-face half frame and the right-hand open-face half frame together selectively along their interface to form the gun frame. The invention enables the low-cost manufacturing of high-end precision guns of exacting specifications with extremely tight tolerances.

A method for producing a welded metal blank (16) includes cutting a first initial metal sheet (1) and a second initial metal sheet (3) from a first and second metal strip (4); joining the first and second initial metal sheets (1,3) by welding so as to obtain an initial welded metal blank (9), the initial welded metal blank (9) comprising a weld joint (10) joining the first and the second initial metal sheets (1,3); and cutting said initial welded metal blank (9) by a process involving metal melting so as to obtain at least one final welded metal blank (16) comprising a first metal blank portion (17) and a second metal blank portion (18) joined by a weld joint portion (19) consisting of a portion of the weld joint (10) obtained during the joining step.

A casing is provided, for example, an exhaust casing for a turbomachine. The casing generally includes an inner hub having an axis of rotation and an outer annular ferrule extending around the hub, the ferrule configured to define, with the hub, an annular flow path for a gas stream. In some examples, the ferrule is rigidly connected to the hub by arms. The hub generally includes, at one longitudinal end, a scalloped annular flange comprising solid portions distributed at regular intervals about said axis and spaced apart from each other by hollow portions. The hub is produced by assembling several angular hub sectors arranged circumferentially end to end around the axis, each hub sector connected to an adjacent hub sector by a longitudinal weld bead that extends over substantially the entire axial extent of the hub and that is substantially aligned axially with a hollow portion of said flange.

A tailored blank for hot stamping includes a welded portion formed by butt-welding a first aluminum-plated steel sheet and a second aluminum-plated steel sheet, an Average Al concentration of a weld metal in the welded portion is in a range of 0.3 mass % to 1.5 mass %, an Ac.sub.3 point of the weld metal is 1250 C. or lower, and furthermore, an aluminum layer formed during the butt-welding is present on a surface of the welded portion.

A casing is provided, for example, an exhaust casing for a turbomachine. The casing generally includes an inner hub having an axis of rotation and an outer annular ferrule extending around the hub, the ferrule configured to define, with the hub, an annular flow path for a gas stream. In some examples, the ferrule is rigidly connected to the hub by arms. The hub generally includes, at one longitudinal end, a scalloped annular flange comprising solid portions distributed at regular intervals about said axis and spaced apart from each other by hollow portions. The hub is produced by assembling several angular hub sectors arranged circumferentially end to end around the axis, each hub sector connected to an adjacent hub sector by a longitudinal weld bead that extends over substantially the entire axial extent of the hub and that is substantially aligned axially with a hollow portion of said flange.

A method for manufacturing a casing, for example, an exhaust casing, for a turbomachine. The method generally includes: (a) producing casing sectors, each casing sector having a hub sector, a ferrule sector, and at least one arm linking the hub and ferrule sectors, (b) arranging the casing sectors adjacently and circumferentially, such that each hub sector has longitudinal edges facing longitudinal edges of adjacent hub sectors, (c) welding the longitudinal edges facing the hub sectors, and (d) adding and welding at least a second part of the ferrule to the casing sectors.

A method for producing a component structure of two components includes subjecting the components to beam energy for melting in a contact region. A variation of beam current is set to melt the components in the contact region over a defined component depth less than the perpendicular distance between sides of the contact region. A defined beam current pulse is periodically imparted to the variation of the beam current, to melt the components at least approximately over the entire perpendicular distance between the sides of the contact region and to produce in the region of the second side weld regions of a weld root of the weld connecting the components projecting from the contact region and form a pattern which representative of a weld quality. Between the weld regions there is no melting of the components in the region between the defined component depth and the second side.

In manufacturing method of shunt resistor according to the present invention, at least one of first and second conductors that is thicker than a resistance alloy plate member includes a joining surface abutted to the resistance alloy plate member with their edges on one side in a plate-thickness direction being aligned with each other, a first inclined surface that is gradually located on one side in the plate-thickness direction from the joining surface toward the side opposite to the resistance alloy plate member in the plate-surface direction, and a first plate surface extending to the side opposite to the resistance alloy plate member in the plate-surface direction from the first inclined surface. Electron beams or laser is emitted to the joining surfaces of the conductor having the larger thickness and the resistance alloy plate member from one side in the plate-thickness direction to weld the joining surfaces.

Physical vapor deposition target assemblies and methods of manufacturing such target assemblies are disclosed. An exemplary target assembly comprises a flow pattern including a plurality of arcs and bends fluidly connected to an inlet end and an outlet end.