A weld-line generating apparatus includes a point-cloud-data acquiring unit that acquires 3D point cloud data of workpieces to be welded that are arranged in a predetermined space, an edge extracting unit that extracts 3D point cloud data of edges from the 3D point cloud data acquired by the point-cloud-data acquiring unit, a workpiece point-cloud-data generating unit that generates a 3D point cloud data component of each of the workpiece based on 3D point cloud data that is obtained by removing the 3D point cloud data of edges extracted by the edge extracting unit from the 3D point cloud data acquired by the point-cloud-data acquiring unit, and a weld-line generating unit 24 that generates weld lines for the workpieces based on the 3D point cloud data components of the workpieces generated by the workpiece point-cloud-data generating unit.

A method for monitoring a spatter generating event during a welding application. The method includes capturing data that corresponds to a welding current of the welding application. The method also includes detecting parameters associated with a short circuit from the captured data. The method includes analyzing the detected parameters to monitor the spatter generating event during the welding application.

A contact tip assembly having an electric contact unit containing a contact tip with an electric energy source, where the electric contact unit is positioned at a distance away from the outlet opening of a guide.

Apparatus, systems, and/or methods are disclosed relating to welding systems that allow for virtual marking of welding workpieces. In some examples, a virtual marking process of the welding system generates and/or displays one or more markings on a display of the welding system in response to a dynamic input. In some examples, the dynamic input may comprise one or more of a user input received via a user interface, a marking instrument, and/or a welding gun of the welding system. In some examples, the dynamic input may comprise images captured by the welding system and recognized by the welding system as indicating markings. In some examples, the markings may guide an operator by indicating weld locations and/or weld order. In some examples, the markings may include embedded marking data (and/or metadata) that may be accessed and/or displayed to provide additional information and/or guidance to the operator.

In a method and device for assessing the quality of a processing operation, a workpiece with specific processing parameters is processed along a processing trajectory. The (X), wherein the processing result is measured by at least one sensor and at least one sensor signal is recorded and at least one quality parameter is determined based on at least one sensor signal and the at least one quality parameter is compared with quality parameter threshold values to assess the quality of the processing result. During the assessment of the processing operation quality, changes made to the processing parameters from target values during the processing are automatically taken into consideration, in that, instead of the quality parameter threshold values, quality parameter threshold values adapted to the changes in the processing parameters are determined, and the at least one quality parameter for assessing the quality of the processing result is compared with the adapted quality parameter threshold values.

In a method for defining welding parameters for a welding process on a workpiece, a welding torch fastened to a robot is guided over the workpiece along a predetermined welding path and predetermined welding parameters for processing the workpiece are set as a function of the position along the welding path. A welding device carries out a welding process. For the more exact definition of the welding parameters, before the welding process is carried out, at least one parameter representing the cooling is recorded as a function of the position along the welding path, and the at least one parameter representing the cooling along the welding path is considered for the welding process when defining optimized welding parameters as a function of the position along the welding path.

A method controls a portable welding robot to ensure good bead appearance even where a workpiece corner and a curved section of a guide rail are not located on a concentric circle and where there is a large difference in curvature between the workpiece corner and the curved section of the guide rail. A portable welding robot sets a guide rail with respect to a workpiece having a corner and performs arc welding on the workpiece while moving on the guide rail and a welding control device controls the portable welding robot. The control method includes determining a torch position on the workpiece via a torch position determination unit, calculating a torch angle at the torch position via a torch angle calculation unit, and controlling the torch angle via a movable part based on the calculated torch angle.

Systems for simulating joining operations, such as welding, are disclosed. In some examples, a system may use a desktop device for conducting welding simulations, such as for purposes of training. In some examples, the system may additionally, or alternatively, use modular workpieces. In some examples, the system may additionally, or alternatively, conduct the welding simulation based on one or more selected pieces of welding equipment.

An example welding user interface system includes: a user interface configured to receive a plurality of control inputs indicative of a plurality of weld specifications, wherein the plurality of weld specifications comprise two or more physical attributes of a weld, the physical attributes comprising two or more of a workpiece thickness, a joint type, a workpiece material, a fillet size, a penetration depth, a penetration profile, a bead width, a wire type, a wire feed speed, or a gas type; and a processor configured to convert the weld specifications from the plurality of control inputs into electrical parameters of a welding power source, and to control an output welding power of the welding power source based at least in part on the electrical parameters.

A real-time virtual reality welding system including a programmable processor-based subsystem, a spatial tracker operatively connected to the programmable processor-based subsystem, at least one mock welding tool capable of being spatially tracked by the spatial tracker, and at least one display device operatively connected to the programmable processor-based subsystem. The system is capable of simulating, in virtual reality space, a weld puddle having real-time molten metal fluidity and heat dissipation characteristics. The system is further capable of importing data into the virtual reality welding system and analyzing the data to characterize a student welder's progress and to provide training.