The invention relates to a roller burnishing tool 10 with a base body 12 extending along a longitudinal center axis 11, at least one roller holder 14 arranged radially adjustably on the base body 12, which holds a roller 15 rotatably, and an adjusting device 16 arranged in the base body 12 for adjusting the roller holder 14 cooperates in the radial direction with the roller holder 14. According to the invention, the roller holder 14 has a holder arm 18b holding the roller 15, which can be pivoted out in a radial direction by the adjusting device 16 relative to the base body 12 in a radial direction.

A combination cutting and burnishing orbital drilling tool may include an elongate tool body including a cutting end and extending along a longitudinal axis. The tool body may include a burnishing portion spaced from the cutting end and configured to induce residual stress in a side wall of a hole without removing material. The tool body may further include a cutting portion interposed between the cutting end and the burnishing portion. The cutting portion may be configured to remove material from a workpiece, thereby creating the hole, during an orbital drilling process.

A combination cutting and burnishing orbital drilling tool may include an elongate tool body including a cutting end and extending along a longitudinal axis. The tool body may include a burnishing portion spaced from the cutting end and configured to induce residual stress in a side wall of a hole without removing material. The tool body may further include a cutting portion interposed between the cutting end and the burnishing portion. The cutting portion may be configured to remove material from a workpiece, thereby creating the hole, during an orbital drilling process.

A tool for mechanical surface treatment includes a housing, a roller body, and a resonator. The housing has a cavity for filling with a hydraulic medium having a basic pressure. The roller body is for rolling on a workpiece surface to be treated and is exposed to the basic pressure of the hydraulic medium. The resonator is arranged for generating targeted pressure pulses in the hydraulic medium. In some example embodiments, the housing has a tubular body with a tip and the roller body is arranged at the tip. In an example embodiment, the roller body is a sphere. In an example embodiment, the tool includes a seal for sealing the roller body to the tubular body.

An apparatus for burnishing a tube includes a housing having an inner surface defining a passage. A shaft provided in the passage is rotatable therein. An eccentric cam extends from the shaft and is rotatable therewith. The tube is configured for positioning within the passage and around the cam such that rotation of the cam simultaneously removes burrs from inner and outer surfaces of the tube.

A method for smoothing surface roughness within an internal passageway is disclosed. In various embodiments, the method comprises developing a first sphere progression through a length of the internal passageway, each sphere within the first sphere progression having a first sphere diameter greater than or equal to a diameter of the internal passageway; and developing a second sphere progression through the length of the internal passageway, each sphere within the second sphere progression having a second sphere diameter greater than the first sphere diameter, whereby the inner surface of the internal passageway is smoothed, first by the first sphere progression and then by the second sphere progression.

A method for roughening a cylinder bore wall to be coated of a component, at least one groove, running around the central longitudinal axis, and at least one associated groove web, are generated such that the at least one groove web, in a radial direction directed toward the central longitudinal axis, forms first undercuts for a coating which is to be applied. Axial grooves running in the cylinder bore wall transversely to the at least one groove are generated such that the at least one groove web, in a peripheral direction about the central longitudinal axis, forms respective second undercuts for the coating which is to be applied. An adhesion of the coating which is to be applied, in the peripheral direction, is improved, so that stress cracks or detachments owing to a different thermal expansion of the component and of the coating which is to be applied are avoided.

A method for roughening a cylinder bore wall to be coated of a component, at least one groove, running around the central longitudinal axis, and at least one associated groove web, are generated such that the at least one groove web, in a radial direction directed toward the central longitudinal axis, forms first undercuts for a coating which is to be applied. Axial grooves running in the cylinder bore wall transversely to the at least one groove are generated such that the at least one groove web, in a peripheral direction about the central longitudinal axis, forms respective second undercuts for the coating which is to be applied. An adhesion of the coating which is to be applied, in the peripheral direction, is improved, so that stress cracks or detachments owing to a different thermal expansion of the component and of the coating which is to be applied are avoided.

The invention relates to a roller burnishing tool (1) for treating a workpiece surface, comprising a base body (12) having at least one roller holder (2) which is arranged in a radially adjustable manner, wherein a burnishing roller (3) is arranged on each roller holder (2) in a rotationally movable manner, and wherein at least one burnishing roller (3) has an external surface with a rough working section (4) having a predetermined roughness depth.

A method for surface treatment of a workpiece includes providing the workpiece with hardened workpiece surface, clamping the workpiece, removing material from the hardened workpiece surface with a material removal tool to produce a machined surface with first machining tracks, and rolling the machined surface with a rolling tool by overlapping the first machining tracks to produce a rolled surface with second machining tracks. A distance between the material removal tool and the rolling tool measured in an axial direction of the workpiece is varied in an oscillating manner. The material removal tool may be advanced in the axial direction at a constant speed and the rolling tool may be advanced in the axial direction at an oscillating speed, or the rolling tool may be advanced in the axial direction at a constant speed and the material removal tool may be advanced in the axial direction at an oscillating speed.