In methods and systems of making an abrasive article, abrasive particles are loaded to a distribution tool including a plurality of upper walls defining a plurality of spacing slots, and a plurality of lower walls defining a plurality of distribution slots. The spacing slots are open to the distribution slots, which are open to a lower side of the tool. The loaded particles are spaced and distributed from the distribution tool to a major face of a backing web below the lower side and moving relative to the tool in a machine direction. The upper walls space the particles in the machine direction. The particles distributed by the lower walls undergo an orientation sequence in which each particle is oriented into a column aligned along the machine direction. The upper walls can be disposed oblique to the lower walls. The upper and lower walls can have pointed upper portions.

The present disclosure provides a polymer bond abrasive article formed of a continuous photocured polymer matrix having abrasive particles retained therein. The photocured polymer matrix includes at least one of an optical brightener or a light absorber, and the polymer bond abrasive article has a three-dimensional shape. An abrasive tool is also provided, including the abrasive article affixed to a shaft or a pad. Further, a method of making the polymer bond abrasive article is provided, including a) obtaining a photocurable composition liquid dispersion; b) selectively curing a portion of the photocurable composition; and repeating steps a) and b) to form the polymer bond abrasive article. The dispersion contains at least one photocurable component; abrasive particles; a photoinitiator; and at least one of an optical brightener or a light absorber.

A mirror finishing method for forming a mirror surface on a workpiece with a mirror finishing tool including a conically shaped cutting tool made of polycrystalline diamond or cubic boron nitride that is attached to a distal end of a shank, performs mirror polishing by abutting a conical surface of the cutting tool against a machined surface of the workpiece with the shank tilted with respect to the machined surface of the workpiece.

Embodiments of the present disclosure provide for abrasive delivery (AD) polishing pads and manufacturing methods thereof. In one embodiment, a method of forming a polishing article includes forming a sub-polishing element from a first curable resin precursor composition and forming a plurality of polishing elements extending from the sub-polishing element. Forming the plurality of polishing elements includes forming a continuous polymer phase from a second curable resin precursor composition and forming a plurality of discontinuous abrasive delivery features disposed within the continuous polymer phase. The sub-polishing element is formed by dispensing a first plurality of droplets of the first curable resin precursor composition. The plurality polishing elements are formed by dispensing a second plurality of droplets of the second curable resin precursor composition. In some embodiments, the discontinuous abrasive delivery features comprise a water soluble material having abrasive particles interspersed therein.

With a method for the production of a grinding tool, a tool base body is provided, which configures a three-dimensionally shaped adhesive sur-face by application of a bonding agent. The tool base body is positioned in a way that the adhesive surface is arranged in an electrostatic field, be-tween a first electrode and a second electrode. Into the electrostatic field, abrasive grains are introduced, which, due to the electrostatic field, move towards the adhesive surface and adhere to same. The grinding tool produced in this manner has a three-dimensionally shaped abrasive grain layer. The production of the grinding tool is simple, flexible and economical. The grinding tool has a randomly shaped abrasive grain layer and can be applied in a manifold manner with a high cutting performance and a long service life.

With a method for the production of a grinding tool, a tool base body is provided, which configures a three-dimensionally shaped adhesive sur-face by application of a bonding agent. The tool base body is positioned in a way that the adhesive surface is arranged in an electrostatic field, be-tween a first electrode and a second electrode. Into the electrostatic field, abrasive grains are introduced, which, due to the electrostatic field, move towards the adhesive surface and adhere to same. The grinding tool produced in this manner has a three-dimensionally shaped abrasive grain layer. The production of the grinding tool is simple, flexible and economical. The grinding tool has a randomly shaped abrasive grain layer and can be applied in a manifold manner with a high cutting performance and a long service life.

The design of a stainless-steel cylindrical tool for manual grinding and polishing of cement-based thin sample (two cylinders one within the other, connected by the movable threaded holder with a plate, that passes through the middle) enables very precise removal of sample layers to its thickness of 1-mm ( 1/32 inch) and less. The squared, young aged sample rests on the circular plate on a holder, that can be slowly and safely rotated during thin layer removal, to obtain a smooth and flat sample surface, which can produce sharp digital images in ESEM, necessary for detailed and accurate image analysis. The cylindrical tool can be reassembled. It is reusable, easy to maintain and clean. Its design is practical since inner cylinder can be replaced if damaged, with the identically designed inner cylinder or with differently designed inner cylinder adjusted to another sample size.

The design of a stainless-steel cylindrical tool for manual grinding and polishing of cement-based thin sample (two cylinders one within the other, connected by the movable threaded holder with a plate, that passes through the middle) enables very precise removal of sample layers to its thickness of 1-mm ( 1/32 inch) and less. The squared, young aged sample rests on the circular plate on a holder, that can be slowly and safely rotated during thin layer removal, to obtain a smooth and flat sample surface, which can produce sharp digital images in ESEM, necessary for detailed and accurate image analysis. The cylindrical tool can be reassembled. It is reusable, easy to maintain and clean. Its design is practical since inner cylinder can be replaced if damaged, with the identically designed inner cylinder or with differently designed inner cylinder adjusted to another sample size.

A coated abrasive article comprises a backing having first and second opposed major surfaces, a make layer disposed on at least a portion of the first major surface and bonding abrasive particles to the backing, a size layer overlaid on at least a portion of the make layer and the abrasive particles, and an optional supersize layer. At least one of the size layer or the optional supersize layer comprises an at least partially cured resole phenolic resin and an organic polymeric rheology modifier, and wherein the amount of the at least partially cured resole phenolic resin comprises from 75 to 99.99 weight percent of the combined weight of the at least partially cured resole phenolic resin and the organic polymeric rheology modifier. A method of making the coated abrasive article is also disclosed.

A coated cutting tool having a substrate and a surface coating, wherein the coating includes a Ti(C,N) layer of at least one columnar fine-grained MTCVD Ti(C,N) layer with an average grain width of 0.05-0.2 μm and an atomic ratio of carbon to the sum of carbon and nitrogen (C/(C+N)) contained in the MTCVD Ti(C,N) layer is in average 0.50-0.65.