Dynamic regulation of contact pressures in a blade sharpening system is provided. An example multiphase grinding wheel has a grinding face with one or more abrasive concentric rings for sharpening the cutting blade of the log saw machine, and one or more padded concentric rings consisting of fiber padding. Sharpening with the multiphase grinding wheel improves cut quality, increases blade life, removes glues and varnishes from the cutting blade, reduces blade deformation, and hones the edge of the cutting blade. A pneumatic tensioning system uses air bladders to apply dynamic cushioning and processor-controlled contact pressure between the grinding wheels and the cutting blade during sharpening. The fiber-padded grinding wheels and the air bladder tensioner provide improved sharpness of the cutting blade and longer life for the mechanical components.

Dynamic regulation of contact pressures in a blade sharpening system is provided. An example multiphase grinding wheel has a grinding face with one or more abrasive concentric rings for sharpening the cutting blade of the log saw machine, and one or more padded concentric rings consisting of fiber padding. Sharpening with the multiphase grinding wheel improves cut quality, increases blade life, removes glues and varnishes from the cutting blade, reduces blade deformation, and hones the edge of the cutting blade. A pneumatic tensioning system uses air bladders to apply dynamic cushioning and processor-controlled contact pressure between the grinding wheels and the cutting blade during sharpening. The fiber-padded grinding wheels and the air bladder tensioner provide improved sharpness of the cutting blade and longer life for the mechanical components.

The present disclosure provides improved rail grinding tools. Precision-shaped grains (PSGs), such as PSGs manufactured by 3M® company, provide significant performance improvement in resin-bond and vitrified bond grinding wheels. The use of PSG improves the performance of portable bonded wheels and precision grinding wheels, such as resin bond roll grinding wheels, flute grinding wheels, vitrified gear grinding wheels, cylindrical grinding wheels, and surface grinding wheels. The formation and composition of (e.g., monolithic) and multiple-layer PSG grinding tools described herein provides improved performance of rail grinding tools.

The present disclosure provides improved rail grinding tools. Precision-shaped grains (PSGs), such as PSGs manufactured by 3M® company, provide significant performance improvement in resin-bond and vitrified bond grinding wheels. The use of PSG improves the performance of portable bonded wheels and precision grinding wheels, such as resin bond roll grinding wheels, flute grinding wheels, vitrified gear grinding wheels, cylindrical grinding wheels, and surface grinding wheels. The formation and composition of (e.g., monolithic) and multiple-layer PSG grinding tools described herein provides improved performance of rail grinding tools.

Dynamic regulation of contact pressures in a blade sharpening system is provided. An example multiphase grinding wheel has a grinding face with one or more abrasive concentric rings for sharpening the cutting blade of the log saw machine, and one or more padded concentric rings consisting of fiber padding. Sharpening with the multiphase grinding wheel improves cut quality, increases blade life, removes glues and varnishes from the cutting blade, reduces blade deformation, and hones the edge of the cutting blade. A pneumatic tensioning system uses air bladders to apply dynamic cushioning and processor-controlled contact pressure between the grinding wheels and the cutting blade during sharpening. The fiber-padded grinding wheels and the air bladder tensioner provide improved sharpness of the cutting blade and longer life for the mechanical components.

Dynamic regulation of contact pressures in a blade sharpening system is provided. An example multiphase grinding wheel has a grinding face with one or more abrasive concentric rings for sharpening the cutting blade of the log saw machine, and one or more padded concentric rings consisting of fiber padding. Sharpening with the multiphase grinding wheel improves cut quality, increases blade life, removes glues and varnishes from the cutting blade, reduces blade deformation, and hones the edge of the cutting blade. A pneumatic tensioning system uses air bladders to apply dynamic cushioning and processor-controlled contact pressure between the grinding wheels and the cutting blade during sharpening. The fiber-padded grinding wheels and the air bladder tensioner provide improved sharpness of the cutting blade and longer life for the mechanical components.

A rough grinding wheel for processing material surfaces includes a wheel-shaped base body having a central recess penetrated by an axis of rotation for direct or indirect connection to a drive shaft of a tool. The rough grinding wheel has a stabilizing core stabilizing the rough grinding wheel. The stabilizing core is associated with at least one abrasive layer circumferentially adjacent to the central recess. The stabilizing core has a higher strength than the at least one abrasive layer.

A rough grinding wheel for processing material surfaces includes a wheel-shaped base body having a central recess penetrated by an axis of rotation for direct or indirect connection to a drive shaft of a tool. The rough grinding wheel has a stabilizing core stabilizing the rough grinding wheel. The stabilizing core is associated with at least one abrasive layer circumferentially adjacent to the central recess. The stabilizing core has a higher strength than the at least one abrasive layer.

A multilayer circular grinding wheel includes at least three substantially planar layers including an inner layer and two outer layers immediately adjacent to the inner layer, of which at least the inner layer has a proportion of diamond abrasive grit, the proportion of diamond in the abrasive grit being greater in the inner layer than in the outer layers.

A method of detecting a polishing endpoint includes storing a plurality of library spectra, measuring a sequence of spectra from the substrate in-situ during polishing, and for each measured spectrum of the sequence of spectra, finding a best matching library spectrum from the plurality of library spectra to generate a sequence of best matching library spectra. Each library spectrum has a stored associated value representing a degree of progress through a polishing process, and the stored associated value for the best matching library spectrum is determined for each best matching library spectrum to generate a sequence of values representing a progression of polishing of the substrate. The sequence of values is compared to a target value, and a polishing endpoint is triggered when the sequence of values reaches the target value.