A two-stage insertion system including a gripper to grip a module, a compliance element to provide movement in the XY axis, a first stage insertion control to insert the module into a socket, to a first level, and a second stage insertion control to complete the insertion of the module into the socket, when the first stage insertion control indicates that the module is aligned to the socket, the second level insertion control exerting enough force to complete the insertion of the module into the socket.

A robotic tool has a longitudinal shaft, defining a longitudinal axis when the shaft is in a default, centered position. A lockout rod is moveable between first and second positions. In the first position, the lockout rod allows the longitudinal shaft to move with 360 radial degrees of compliance about the longitudinal axis. In the second position, the lockout rod limits compliance of the longitudinal shaft to only one radial angle from the longitudinal axis. In one embodiment the lockout rod is positioned adjacent (e.g., above or below) part of one ring of a 2-axis concentric ring gimbal. The lockout rod is shaped so as to not contact any part of the gimbal in the first position, allowing compliance in a full 360 radial degrees. In the second position, the lockout rod limits the motion of one ring of the gimbal, limiting compliance of the shaft to motion of the other ring, which is necessarily limited to only one radial angle. In one embodiment the lockout rod is shaped and position such that it moves between the first and second positions by rotational motion about its own longitudinal axis.

A compliance unit includes a return piston that causes a first body and a second body to return to a home position and a locking mechanism that locks the return piston in the home position. The locking mechanism includes a locking member that is capable of being freely displaced to a locking position where the locking member is fixed in place by being in contact with the return piston and to a non-locking position where the locking member is not in contact with the return piston and is not fixed in place, a locking spring that presses the locking member toward the locking position, an unlocking piston that presses the locking member toward the non-locking position, an unlocking pressure chamber that causes the unlocking piston to generate thrust, and an unlocking port for supplying air to the unlocking pressure chamber.

A compensating device, which can be placed between a robot, e.g., used to grip and position workpieces, and a gripper moved by the robot to compensate position tolerances, includes respective interfaces for a manipulator and an end effector, with the compensating device positioned between the manipulator and the end effector and including a joint device aligned with a first axis Z between the interface segments, a first joint partner connected to the first interface segment, and a second joint partner connected to the second interface segment, one of the joint partners including a ball segment and the other including, for the ball segment, a receptacle segment that includes at least one ramp region so that the joint device forms a pivot or ball joint, the ball segment being capable of being displaced from a normal position in a transverse direction X-Y to the first axis Z into a compensating position.

A displacement measurement device includes a first structure, a second structure, and a coupling portion configured to couple the first structure with the second structure. The first structure includes a first sensor configured to generate an electrical signal corresponding to displacement between a first attachment portion of the first structure and a second attachment portion of the second structure in the at least one first direction. The second structure includes a second sensor configured to generate an electrical signal corresponding to displacement between the first attachment portion and the second attachment portion in the at least one second direction.

A robotic tool has a longitudinal shaft, defining a longitudinal axis when the shaft is in a default, centered position. A lockout rod is moveable between first and second positions. In the first position, the lockout rod allows the longitudinal shaft to move with 360 radial degrees of compliance about the longitudinal axis. In the second position, the lockout rod limits compliance of the longitudinal shaft to only one radial angle from the longitudinal axis. In one embodiment the lockout rod is positioned adjacent (e.g., above or below) part of one ring of a 2-axis concentric ring gimbal. The lockout rod is shaped so as to not contact any part of the gimbal in the first position, allowing compliance in a full 360 radial degrees. In the second position, the lockout rod limits the motion of one ring of the gimbal, limiting compliance of the shaft to motion of the other ring, which is necessarily limited to only one radial angle. In one embodiment the lockout rod is shaped and position such that it moves between the first and second positions by rotational motion about its own longitudinal axis.

A sensor apparatus includes a main body, counter body movable relative to the main body, and a plurality of sensor devices for the output of sensor signals, the sensor devices each including at least one sensor and at least one target area. The sensors are disposed on one of the bodies, and the target areas are disposed on the other body. The sensors are developed for detecting the target areas in each case. The sensor apparatus further includes an evaluation device developed to determine from the sensor signals a relative position, in three translational degrees of freedom and in three rotational degrees of freedom, between the counter body and the main body.

A buffer assembly is provided that includes a first mounting seat, a second mounting seat, a hinge assembly, and an elastic member. One of the first mounting seat or the second mounting seat is configured to be connected to a mechanical arm and the other one is configured to be connected to an end picker. The hinge assembly is connected between the first mounting seat and the second mounting seat and includes a first ball joint mounted in the first mounting seat and a guide rod, one of the second mounting seat or the first ball joint is connected to the guide rod, and the other one is slidably sleeved outside the guide rod. The elastic member is configured to apply a force to enable the second mounting seat to approach the first mounting seat. Further provided is a manipulator.

A rotation mechanism according to the disclosure includes: an output portion for outputting, to a mating member, rotation of a drive source producing a rotational force; a coupling member for coupling the mating member and the output portion by elastic deformation; and an anti-rotation portion for preventing relative rotation between the mating member and the output portion.

A method and apparatus for performing an operation on a workpiece using a multi-axis compliant end-effector for attachment to a robotic device. The end-effector is positioned at a nominal location of a workpiece feature on which the operation is to be performed. The end-effector is passively aligned with the workpiece feature by contacting the end-effector with the workpiece feature. The operation is performed on the workpiece feature in response to aligning the end effector with the workpiece feature.