This invention relates to a process for modifying wood. The process comprises treating the wood with an impregnating solution comprising an alkali metal (or alkaline earth metal) silicate, under conditions sufficient to impregnate the wood with one or more of the components of the impregnating solution. The process can comprise an optional second impregnation with a second impregnating solution. The process also comprises adding gaseous carbon dioxide to the treated wood, in the absence or presence of water, under pressure ranging from about 2 to about 12 bars, thereby lowering the pH of the treated wood to about 11 or below, to stabilize and/or fix the components of the impregnating solution in the wood. The process is green, non-toxic, and the resulting modified wood or wood product can be used across all primary construction and infrastructure applications.

The present invention relates to the creation of thermally insulating materials derived from cellulosic materials by selectively depolymerizing the materials anatomy. Cellulosic materials may be comprised of three main biopolymers: lignin, hemicellulose, and cellulose. The present invention relates to the chemical and physical removal of lignin and hemicellulose, while leaving the cellulose unaltered to induce increased porosity within the material and the material's macrostructure matrix for use as thermal and acoustic insulation. The increased porosity will be due to the creation of closed cell voids within the cellulosic matrix. These voids will increase the thermal and acoustic insulating performance of the cellulosic materials. The selective removal of secondary biopolymers from cellulosic materials allow for isolation of other value added products that can be regenerated through fewer reactions/steps. This is a novel advantage over other similar processes that dissolve cellulose completely, making it harder to extract and isolate secondary off-stream products.

A super strong and tough densified wood structure is formed by subjecting a cellulose-based natural wood material to a chemical treatment that partially removes lignin therefrom. The treated wood retains lumina of the natural wood, with cellulose nanofibers of cell walls being aligned. The treated wood is then pressed in a direction crossing the direction in which the lumina extend, such that the lumina collapse and any residual fluid within the wood is removed. As a result, the cell walls become entangled and hydrogen bonds are formed between adjacent cellulose nanofibers, thereby improving the strength and toughness of the wood among other mechanical properties. By further modifying, manipulating, or machining the densified wood, it can be adapted to various applications.

In some examples, a method of manufacturing a densified wood transaction instrument includes boiling a sheet of wood in a chemical solution, compressing the boiled sheet of wood using a die in a press to form one or more features in the sheet of wood, during the compressing of the boiled sheet of wood, heating the boiled sheet of wood to create a sheet of densified wood, and attaching one or more payment elements to at least one of the one or more features formed in the sheet of densified wood to form a sheet of one or more densified wood transaction instruments.

In some examples, a method of manufacturing a densified wood transaction instrument includes boiling a sheet of wood in a chemical solution, compressing the boiled sheet of wood using a die in a press to form one or more features in the sheet of wood, during the compressing of the boiled sheet of wood, heating the boiled sheet of wood to create a sheet of densified wood, and attaching one or more payment elements to at least one of the one or more features formed in the sheet of densified wood to form a sheet of one or more densified wood transaction instruments.

A process for producing nano veneers generally involving: placing a veneer to be treated in a vacuum vessel; adding a nano carbon powder and nano silicon dioxide suspension in the vacuum vessel; reducing the pressure in the vessel over a first period of time; increasing the pressure in the vessel; letting the contents of the vessel rest over a second period of time. The veneer may optionally be subjected to ultrasonic treatment, ultraviolet solidification treatment, or subsequent pressurization treatments to obtain the final nano veneer product. As a result, veneer manufactured using embodiments of the present invention will have the advantages of high strength, wear resistance, pollution resistance, acid and alkali resistance, water segregation and decay resistance.

The invention provides the method for producing fire retardant, decay and moisture resistant lumber, and production line for its implementation, achieved by combining a treatment chamber and other technological components in one production line, resulting in possibility of carrying out a multi-stage lumber treatment within the same treatment chamber, by using water-insoluble natural mineral raw materials to impart refractory, decay and moisture resistant properties to the lumber by impregnation through a two-stage process, consisting of converting the insoluble natural mineral, e.g. magnesite, into the wood impregnating solution, followed by transforming the dissolved mineral inside the wood capillaries into an insoluble heat, decay and moisture resistant material.

The invention provides the method for producing fire retardant, decay and moisture resistant lumber, and production line for its implementation, achieved by combining a treatment chamber and other technological components in one production line, resulting in possibility of carrying out a multi-stage lumber treatment within the same treatment chamber, by using water-insoluble natural mineral raw materials to impart refractory, decay and moisture resistant properties to the lumber by impregnation through a two-stage process, consisting of converting the insoluble natural mineral, e.g. magnesite, into the wood impregnating solution, followed by transforming the dissolved mineral inside the wood capillaries into an insoluble heat, decay and moisture resistant material.

A process for producing nano veneers generally involving: placing a veneer to be treated in a vacuum vessel; adding a nano carbon powder and nano silicon dioxide suspension in the vacuum vessel; reducing the pressure in the vessel over a first period of time; increasing the pressure in the vessel; letting the contents of the vessel rest over a second period of time. The veneer may optionally be subjected to ultrasonic treatment, ultraviolet solidification treatment, or subsequent pressurization treatments to obtain the final nano veneer product. As a result, veneer manufactured using embodiments of the present invention will have the advantages of high strength, wear resistance, pollution resistance, acid and alkali resistance, water segregation and decay resistance.

Decking comprises: a support selected from the group consisting of: polymeric materials; marine engineering polymers, fiber reinforced polymers, polymer metal composites, metal or wood sheets or marine superstructure; an array of strips of polymer treated wood secured to the support by means of an adhesive; the adhesive being selected from the group consisting of: polyurethane adhesives, modified silyl polymer adhesives and epoxy resin adhesives; wherein the polymer treated wood comprises a wood species selected from the group consisting of: maple species impregnated with a wood compatible polymerizable monomer, preferably selected from furfuryl alcohol, bis hydroxymethyl furan and mixtures thereof and subsequently dried and cured.