A method to produce a veneer element, including defects and dense portions. The method includes providing a substrate, providing a sub-layer, including a binder and coloured filler particles, applying the sub-layer on a first surface of the substrate, applying a veneer layer on the sub-layer, and applying pressure, preferably heat and pressure, to the veneer layer and/or the substrate, thereby forming a veneer element wherein, after pressing, the sub-layer is visible through a defect of the veneer element such as crack, cavity, hole and/or knot of the veneer layer. Also, a veneer element.

A method to produce a veneer element, including defects and dense portions. The method includes providing a substrate, providing a sub-layer, including a binder and colored filler particles, applying the sub-layer on a first surface of the substrate, applying a veneer layer on the sub-layer, and applying pressure, preferably heat and pressure, to the veneer layer and/or the substrate, thereby forming a veneer element wherein, after pressing, the sub-layer is visible through a defect of the veneer element such as crack, cavity, hole and/or knot of the veneer layer. Also, a veneer element.

A method to produce a veneer element, including defects and dense portions. The method includes providing a substrate, providing a sub-layer, including a binder and colored filler particles, applying the sub-layer on a first surface of the substrate, applying a veneer layer on the sub-layer, and applying pressure, preferably heat and pressure, to the veneer layer and/or the substrate, thereby forming a veneer element wherein, after pressing, the sub-layer is visible through a defect of the veneer element such as crack, cavity, hole and/or knot of the veneer layer. Also, a veneer element.

A flame-retardant, waterproof and formaldehyde-free board is disclosed. The board includes raw material and a coagulant agent. The mass ratio of the raw material to the coagulant agent is 1:1-5. The coagulant includes Agent (A), Agent (B) and magnesium oxide at a mass ratio of 15:2:8-12. In addition, a method of manufacturing the flame-retardant, waterproof and formaldehyde-free board is disclosed.

A flame-retardant, waterproof and formaldehyde-free board is disclosed. The board includes raw material and a coagulant agent. The mass ratio of the raw material to the coagulant agent is 1:1-5. The coagulant includes Agent (A), Agent (B) and magnesium oxide at a mass ratio of 15:2:8-12. In addition, a method of manufacturing the flame-retardant, waterproof and formaldehyde-free board is disclosed.

A process for producing a smooth-sided strand-based siding or wood structural panel using a secondary pressing process. The secondary pressing process is performed after the primary process completes pressing and consolidation of the substrate/board. The secondary process applies and cures the overlay after applying a water spray on the hot board immediately out of the primary process press, and before overlay application. The application of the water spray causes the surface of the board to swell and cure. A settling period follows to allow the top surface particles and strands to swell along with absorption and evaporation of the moisture. This is followed by surface sanding to remove the telegraphing and produce a smooth surface, which is then followed by lamination of the overlay(s). The process is completed by post-lamination treatment and coating of the board.

A process for producing a smooth-sided strand-based siding or wood structural panel using a secondary pressing process. The secondary pressing process is performed after the primary process completes pressing and consolidation of the substrate/board. The secondary process applies and cures the overlay after applying a water spray on the hot board immediately out of the primary process press, and before overlay application. The application of the water spray causes the surface of the board to swell and cure. A settling period follows to allow the top surface particles and strands to swell along with absorption and evaporation of the moisture. This is followed by surface sanding to remove the telegraphing and produce a smooth surface, which is then followed by lamination of the overlay(s). The process is completed by post-lamination treatment and coating of the board.

The present invention relates to a process for the batchwise or continuous, preferably continuous production of multilayer lignocellulose materials with a core and with at least one upper and one lower outer layer, comprising the following steps: a) mixing of the components of the individual layers separately from one another, b) layer-by-layer scattering of the mixtures (for the core layer and for the outer layers) to give a mat, c) precompaction after the scattering of the individual layers, d) application of a high-frequency electrical field before, during and/or after the precompaction, and then e) hot pressing,
where, in step a),
for the core, the lignocellulose particles A) [component A)] are mixed with B) from 0 to 25% by weight of expanded plastics particles with bulk density in the range from 10 to 150 kg/m.sup.3 [component B)], C) from 1 to 15% by weight of one or more binders selected from the group consisting of aminoplastic resin and organic isocyanate having at least two isocyanate groups [component C)], D) from 0 to 3% by weight of ammonium salts [component D)], E) from 0 to 5% by weight of additives [component E)] and F) from 0.1 to 3% by weight of alkali metal salts or alkaline earth metal salts from the group of the sulfates, nitrates, halides and mixtures of these [component F)],
and for the outer layers, the lignocellulose particles G) [component G)] are mixed with H) from 1 to 15% by weight of one or more binders selected from the group consisting of aminoplastic resin and organic isocyanate having at least two isocyanate groups [component H)], I) from 0 to 2% by weight of ammonium salts [component I)], J) from 0 to 5% by weight of additives [component J)] and K) from 0 to 2% by weight of alkali metal salts or alkaline earth metal salts from the group of the sulfates, nitrates, halides and mixtures of these [component K)],
wherein, after step a), the mixture for the core comprises, based on the total dry weight of the mixture of components A) to F) from 3 to 15% by weight of water, the mixture(s) for the outer layers comprise(s), based on the total dry weight of the mixture(s) of components G) to K), from 5 to 20% by weight of water, and the following conditions are met: component F)≧1.1•component K) and [component F)+component D)]≧1.1•component K)+component I

System and method for manufacturing bamboo dimensional lumber having cross-hatched fiber layers. The method involves splitting bamboo poles into smaller slats, which are then and crushed into fibers. These fibers are covered with glue, and laid in alternating perpendicular layers. The combined layers are hot pressed to form a rough lumber board composed of cross-hatched bamboo fiber layers. The board is then cut to any desired dimensions for lumber.

System and method for manufacturing bamboo dimensional lumber having cross-hatched fiber layers. The method involves splitting bamboo poles into smaller slats, which are then and crushed into fibers. These fibers are covered with glue, and laid in alternating perpendicular layers. The combined layers are hot pressed to form a rough lumber board composed of cross-hatched bamboo fiber layers. The board is then cut to any desired dimensions for lumber.