A method for forming an abrasive article via an additive manufacturing technique including forming a layer of powder material comprising a precursor bond material and abrasive particles, compacting at least a portion of the layer to form a compacted layer, binding at least a portion of the compacted layer and repeating the steps of forming, compacting and binding to form a green body abrasive article.

Novel methods of fabricating porous structures (e.g., nanostructures) and resulting structures are disclosed. The novel methods use precision optics to cure a slurry made from one or more powders mixed with photopolymers. Pore size control preferably is achieved by controlling the powder size and powder loading in the slurry. As the disclosed methods are based on optics to control the thickness preferably without any mechanical movements, extreme tight thickness tolerance, as well as control of the profile structure, may be achieved. The novel disclosed methods are highly-cost effective with shorter manufacturing cycle time compared to conventional methods. Moreover, a supporting substrate may not be required as the resultant structure made by the novel fabrication techniques disclosed herein has enough strength to be free-standing.

A sintering-free inorganic ceramic brick-plate and its preparation method are disclosed. The sintering-free inorganic ceramic brick-plate includes following components by mass parts: 25-40 parts of magnesium oxide; 20-35 parts of magnesium chloride; 20-30 parts of fumed silica; 10-20 parts straw powders; 0.1-0.3 parts of graphene powders with a particle size of 2000 meshes; and 0.2-0.4 parts of airgel powders with a particle size of 100 nm. Compared with the prior art, the present invention utilizes a variety of raw natural non-toxic natural mineral raw materials, namely, the graphene powders with the particle size of 2000 meshes and the airgel powders with the particle size of 100 nm for mixing, and then the mixed raw materials can be solidified at room temperature and form sheets, and then the surface of the sheets is processed through printing or spraying glaze, so as to achieve the effect of high-grade tiles and natural marble.

A concrete composition and method include a portion of fine aggregate bearing a coating of a polymer, which may be a continuous coating layer or a layer of powdered, discrete particles embedded in a binder. The polymeric coating may be a super absorbent polymer (insoluble in water, but absorbing water), or another polymer such as the acrylamides, co-polymers thereof, polyacrylamides, or the like (soluble in water). The coating absorbs water, but particles are too small to form significant voids. Water is absorbed into the concrete mix in far greater proportions (e.g. w/c ratio over 0.5) improving workability, doubling workability time, and improving ultimate compressive stress (strength).

A concrete composition and method include a portion of fine aggregate bearing a coating of a polymer, which may be a continuous coating layer or a layer of powdered, discrete particles embedded in a binder. The polymeric coating may be a super absorbent polymer (insoluble in water, but absorbing water), or another polymer such as the acrylamides, co-polymers thereof, polyacrylamides, or the like (soluble in water). The coating absorbs water, but particles are too small to form significant voids. Water is absorbed into the concrete mix in far greater proportions (e.g. w/c ratio over 0.5) improving workability, doubling workability time, and improving ultimate compressive stress (strength).

A manufacturing method includes a mixing step, a kneading step of kneading a wet mixture, a liquid adding step of further adding a liquid to a kneaded material, a forming step of extruding a forming material of which viscosity is adjusted into a honeycomb formed body, a drying step of drying the honeycomb formed body, and a dimension measuring step of measuring a dry dimension of a honeycomb dried body that has been dried, where in the liquid adding step, the amount of the liquid to be added is adjusted based on the result of measuring the dry dimension of the honeycomb dried body.

A method and device for producing lightweight panels with a core of gypsum or of cement and gypsum, with pores for decreasing volumetric weight, and with a covering made of cardboard or of a sheet of glass fibers. The production line does not change except for the addition of a device which forms closed hollow cavities within a suspension in an area where an upper sheet covers the suspension. Air pressure which is fed into the formed cavities is slightly higher than the hydraulic pressure of the suspension, so as to prevent the gaps being filled by the suspension. The layers are less thick, and the type and dimensions of the cavities and the thickness of the walls are varied depending on the desired qualities of the panels.

A pretreatment mixing and stirring device, arranged at a stage prior to a slurry formation mixing and stirring device which forms a gypsum slurry by kneading a calcined gypsum and water, and performing a pretreatment by mixing a calcined gypsum with one or more kinds of additives selected from liquids and powders, comprising: a cylindrical housing having a top plate, a bottom plate arranged to oppose to the top plate, a side plate arranged between the top plate and the bottom plate, and a mixing and stirring region where the calcined gypsum and the additive are mixed and stirred in an interior surrounded by the top plate, the bottom plate, and the side plate; a disk-shaped rotating plate arranged inside the housing; a rotating drive shaft, penetrating the top plate or the bottom plate of the housing, and coupled to the rotating plate; a calcined gypsum supply port, arranged in the top plate, and configured to supply the calcined gypsum to the mixing and stirring region; and an additive supply port, arranged in one of or both of the top plate and the side plate, and configured to supply the additive to the mixing and stirring region, is provided.

A system and method for manufacturing building materials made of volcanic material includes gathering of molten volcanic material that is collected by catching the molten volcanic material after the molten volcanic material flows off an edge of land, cooling the volcanic material by immersing the mold containing the volcanic material into a body of ocean water, and shaping the volcanic material into shapes that may be used in construction.

A system and method for manufacturing building materials made of volcanic material includes gathering of molten volcanic material that is collected by catching the molten volcanic material after the molten volcanic material flows off an edge of land, cooling the volcanic material by immersing the mold containing the volcanic material into a body of ocean water, and shaping the volcanic material into shapes that may be used in construction.